NextGen GenTor Horizontal Torsion Tester
Metal Testing Equipment
Standards
ASTM A938, ASTM E143, ISO 7800, GB 10128
Description
Introducing the NextGen GenTor Torsion Tester, a state-of-the-art computerized machine designed specifically for the torsion testing of a wide range of materials including metals, non-metals, composite materials, and component parts. This testing machine boasts a horizontal type load frame with high stiffness, ensuring accurate and reliable test results. Read more in our latest MEGA BLOG!
Equipped with a high-precision torque sensor, the NextGen GenTor Torsion Tester is able to accurately measure the torque value of the material being tested. Additionally, it features a high-precision torsion angle meter, which accurately measures the torsion angle of the material.
With its various control modes, this torsion tester provides maximum flexibility in testing different types of materials. The machine's computerized real-time display of testing data and various testing curves provide users with a comprehensive and detailed view of the test results.
Whether you're testing metals, non-metals, composite materials, or component parts, the NextGen GenTor Torsion Tester is the perfect tool for achieving accurate and reliable torsion test results.
NextGen GenTor Horizontal Torsion Tester Working Principle
The NextGen GenTor Torsion Tester is a highly advanced testing machine that comprises a host machine, torsion angle measuring device, dedicated measuring system, and a computer. When conducting a test, the computer sends instructions to the control unit, which in turn drives the servo motor to operate. The moving grip rotates along with the reducer, causing the sample to undergo torque. The torque is then transmitted to the fixed grip, and the torque sensor detects this torque, sending a signal to the amplifying circuit of the control unit.
The amplified signal is converted from analog to digital and displayed in real-time on the computer screen. The torque angle is measured using an optical encoder, providing accurate and precise measurement of the torsion angle.
The NextGen GenTor Torsion Tester features computer-controlled English testing software that enables users to control various testing parameters, including torque control, torsion angle control, and deformation control. This software allows for testing speed and other control parameters to be set, while displaying real-time data, such as torque, yield torque, maximum torque, torque strength, angle, and torsion speed.
This highly sophisticated testing machine is perfect for a variety of testing applications, including research and quality control testing. Its advanced features provide reliable and precise results, making the NextGen GenTor Torsion Tester a valuable addition to any testing laboratory.
Test Capacities: 200N.m, 500N.m, 1,000N.m, 2,000N.m, 6,000N.m.
Horizontal Torsion Tester Technical Specifications
| Specifications | NDW-6000 | ||||
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Max. Torque Capacity (N.m)
|
200 | 500 | 1000 | 2000 | 6000 |
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Torque Measuring Range (N.m)
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4-200 | 10-500 | 20-1000 | 40-2000 | 24-6000 |
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Distance Between Grips (mm)
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0-500 | 4-1000 | Inquire | ||
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Min. Torque Reading (N.m)
|
0.01 | ||||
|
Relative Error of Torque
|
≤±1.0% (from 20% of each full range) |
||||
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Relative Repeatability Error of Torque
|
≤±1.0% (from 20% of each full range)
|
||||
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Max. Reading of Torsion Angle
|
9999.9°
|
||||
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Resolution of Torque Angle
|
0.1° | ||||
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Horizontal Opening (Without Grips) (mm)
|
675 | ||||
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Maximum Test Speed (RPM)
|
1.5 | ||||
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Torsion Speed
|
0.1-1000°/min Stepless
|
||||
Horizontal Torsion Tester Testing Software
Close-loop control: it supports constant rotation angle, constant torque control, target hold and hold time.
FAQs
ASTM A938 is a standard specification established by ASTM International, an organization that develops and publishes voluntary consensus standards for various industries. This particular standard specifies the test method for wire specimen torsion.
The ASTM A938 standard outlines the procedure for conducting torsion testing of metallic wire specimens to determine their mechanical properties, such as torsional strength and modulus of elasticity. The standard provides guidelines for sample preparation, testing equipment, testing procedures, and data analysis.
Torsion testing according to this standard involves subjecting a wire specimen to a twisting force until it fractures or reaches a specified deformation. The torque applied and the resulting twist angle is measured during the test. Using these measurements, it is possible to determine a material's ability to withstand torsional loads and how it will behave when subjected to twisting forces.
By following the guidelines of ASTM A938, manufacturers, researchers, and quality control professionals can ensure consistent and reliable testing of wire specimens. The standard helps in comparing the torsional properties of different materials and determining their suitability for specific applications.
NextGen’s GenTor Horizontal Torsion Tester complies with ASTM A938 standard.
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ASTM E143 is a standard test method established by ASTM International for measuring the modulus of elasticity in torsion. This standard provides guidelines for determining materials' torsional properties, specifically the shear modulus or rigidity modulus.
The standard outlines the procedure for performing torsion tests on cylindrical specimens to measure their shear modulus. The shear modulus is a measure of a material's resistance to shear deformation under torsional forces.
The ASTM E143 test method involves applying torque to a specimen while measuring the resulting angular displacement. The shear modulus is then calculated based on the specimen dimensions and the applied torque.
The standard provides specifications for test setup, specimen preparation, test procedure, and data analysis. It ensures that the torsion test is conducted accurately and consistently across different laboratories and testing facilities.
NextGen GenTor Horizontal Torsion Tester complies with ASTM E143 standard.
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ISO 7800 is an international standard developed by the International Organization for Standardization (ISO) that provides guidelines for metallic materials torsional testing. This standard specifies the general principles and procedures for conducting torsion tests to determine the torsional properties of metallic specimens.
The standard outlines the test setup, specimen preparation, and testing procedure for measuring metallic materials' torsional properties. It covers a wide range of metallic materials, including ferrous and non-ferrous metals, and provides guidance on the selection of test parameters such as torque levels, test speed, and specimen dimensions.
ISO 7800 promotes the standardization and harmonization of torsional testing practices. This enables accurate comparison of test results across different laboratories and facilitating the exchange of data within the international engineering and manufacturing community. It contributes to the overall quality, safety, and reliability of metallic materials used in various industries, including automotive, aerospace, construction, and manufacturing.
NextGen’s GenTor Horizontal Torsion Tester complies with ISO 7800 standard.
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GB10128 is a standard for torsion testing of metallic materials. It provides guidelines and requirements for conducting torsion tests on various metallic specimens to determine their torsional properties.
This standard covers the general principles, test methods, and equipment requirements for torsion testing. It specifies the test setup, specimen preparation, and testing procedure to ensure accurate and reliable measurement of metallic materials' torsional properties.
GB10128 outlines the selection and preparation of test specimens, including considerations of sample shape, dimensions, and surface conditions. It also defines testing parameters such as torque levels, test speed, and measurement techniques to be used during the test.
By adhering to these standard guidelines, manufacturers, researchers, and testing laboratories can ensure standardized and consistent torsion testing of metallic materials. The standard helps to ensure the quality, reliability, and safety of metallic components and structures in various industries, including automotive, aerospace, machinery, and construction.
NextGen GenTor Horizontal Torsion Tester complies with GB10128 standard.
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NextGen’s GenTor Torsion Tester is an exceptional machine that offers unmatched versatility for conducting torsion tests on a wide range of materials. Its capability to evaluate the torsional properties of metals, non-metals, composite materials, and component parts makes it an invaluable tool across various industries, including manufacturing, research and development, and quality control.
With its expansive testing range, NextGen’s GenTor Torsion Tester provides unparalleled flexibility and accuracy in assessing the torsional strength, flexibility, and performance characteristics of different materials. Whether you need to analyze metal components' performance under torsional stress, evaluate the flexibility of non-metal materials, or study composite materials' behaviour in torsion, this advanced testing machine delivers precise and reliable results.
Equipped with high-precision torque measurement and a real-time data display system, NextGen’s GenTor Torsion Tester ensures accurate and consistent test outcomes. The comprehensive data obtained from the testing process empowers engineers, researchers, and quality control professionals to make informed decisions and ensure the highest standards of product quality and reliability.
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NextGen’s GenTor Torsion Tester is equipped with a horizontal type load frame, which plays a critical role in ensuring accurate and reliable test results. The load frame serves as the structural component of the testing machine and is specifically designed to provide high stiffness.
The horizontal load frame configuration offers several advantages. Firstly, it enhances the stability and balance of the machine during torsion testing, minimizing any potential vibrations or distortions that could affect the accuracy of the results. Secondly, the horizontal orientation allows for uniform distribution of the applied load, ensuring consistent testing conditions across different materials.
The high stiffness of the load frame is crucial for maintaining the testing setup integrity. It prevents any excessive deflection or deformation of the frame when subjected to torsional forces, enabling precise measurement of the torsional properties of the tested materials. This stiffness is achieved through robust materials and precise engineering techniques, ensuring the load frame's durability and reliability.
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NextGen GenTor Torsion Tester is designed to deliver precise and reliable measurements of torque and torsion angle through its advanced features and high-precision sensors. Equipped with a top-of-the-line torque sensor, this testing machine ensures accurate measurement of the torque value exerted on the material under examination. The torque sensor is specifically engineered to provide precise readings, enabling accurate torsional assessment.
Moreover, NextGen’s GenTor Torsion Tester incorporates a high-precision torsion angle meter that accurately measures the torsion angle of the material. This meter is finely calibrated to capture even the slightest angular changes, offering a detailed understanding of the material's behaviour under torsional stress.
These high-precision sensors synergize with the tester's advanced control system and data processing capabilities. The real-time display of testing data and various testing curves empowers users to closely monitor torque and torsion angle values throughout the testing process, ensuring meticulous measurement accuracy.
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Yes, NextGen’s GenTor Torsion Tester is designed to provide users with incredible flexibility through its diverse range of control modes. These modes allow operators to conduct tests on various materials with precision and customization, catering to each material's specific requirements.
With the ability to adjust parameters such as torque control, torsion angle control, and deformation control, users can fine-tune the testing process to suit their needs. Whether it involves applying a constant torque, maintaining a particular torsion angle, or controlling the deformation rate, the machine offers versatility and adaptability.
NextGen’s GenTor Torsion Tester features a user-friendly computer interface that displays real-time testing data and various testing curves. This comprehensive visual representation empowers users to closely monitor the test progress and observe how the material responds to torsional stress. This real-time monitoring enhances the analysis and interpretation of the data, enabling a precise evaluation of the material's torsional properties.
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Yes, NextGen’s GenTor Torsion Tester is equipped with a computerized display that provides real-time testing data and various testing curves. This advanced feature allows users to monitor and analyze test results easily and precisely.
The computerized display offers a comprehensive and detailed view of the test data, providing valuable insights into the material's torsional behaviour. Users can observe torque values, torsion angles, and other relevant parameters recorded in real-time during the test.
The display also presents testing curves, which visually represent the relationship between torque and torsion angle over time. These curves help users identify patterns, trends, and abnormalities in test data, enabling them to make informed decisions and interpretations.
With this computerized display, users can gather accurate and up-to-date information about material performance under torsional stress. It enhances the efficiency and effectiveness of the testing process, allowing for precise analysis and evaluation of the material's torsional properties.
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NextGen GenTor Torsion Tester is a sophisticated testing machine that consists of four essential components: the host machine, torsion angle measuring device, dedicated measuring system, and computer.
The host machine plays a crucial role as the main structure of the tester, providing stability and support for torsion tests. It is designed to accommodate various mechanisms and sensors necessary for accurate and reliable measurements.
The torsion angle measuring device determines the torsion angle of the material under test. By accurately measuring this angle, users can analyze material behaviour and performance during torsional stress.
In conjunction with the torsion angle measuring device, the dedicated measuring system captures and processes data throughout the testing process. It provides reliable and consistent results by capturing measurements from various sensors accurately.
The computer acts as the central control unit of NextGen’s GenTor Torsion Tester. It receives and processes data from the dedicated measuring system, allowing users to monitor the real-time display of testing data and various testing curves.
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NextGen’s GenTor Torsion Tester utilizes computer-controlled English testing software, which provides extensive capabilities for controlling and customizing testing parameters. Users can benefit from features such as torque control, torsion angle control, and deformation control.
With torque control, operators can set specific torque levels, ensuring precise torque application to the material under test and maintaining controlled testing conditions.
Torsion angle control allows users to define and maintain specific torsion angles throughout the test, facilitating the study of material behaviour at particular angles and enabling comparative analyses.
Deformation control is a valuable feature that enables users to regulate the rate and extent of deformation in the material. This facilitates the examination of material response under various load and condition scenarios.
Computer-controlled software provides a user-friendly interface, allowing operators to input desired parameters and monitor the testing process in real-time. This enhances operational efficiency and accuracy, enabling precise control over testing variables and ensuring consistent and reliable results.
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NextGen’s GenTor Torsion Tester offers a versatile solution for torsion testing by providing a range of torque capacities. With options available in 200N.m, 500N.m, 1,000N.m, 2,000N.m, and 6,000N.m, this machine caters to a variety of testing requirements.
The availability of multiple torque capacities ensures that NextGen’s GenTor Torsion Tester can accommodate different material types and testing scenarios. Whether you are working with small or large specimens or examining materials with varying torque resistance, this machine offers the flexibility to meet your specific needs.
By offering a diverse range of torque capacities, NextGen’s GenTor Torsion Tester empowers users across various industries and applications. Whether you are engaged in research and development, quality control, or material characterization, this machine provides the necessary torque options to conduct precise and reliable torsion tests on your materials.
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NextGen’s GenTor Torsion Tester provides users with a range of torque measuring options to suit different testing needs. The available torque measuring ranges for this machine are 4-200 N.m, 10-500 N.m, 20-1000 N.m, 40-2000 N.m, and 24-6000 N.m.
These torque measuring ranges cater to a wide variety of materials and applications. Whether you are working with smaller, more delicate materials that require lower torque levels or larger, more robust materials that demand higher torque levels, NextGen’s GenTor Torsion Tester has you covered.
By offering multiple torque measuring ranges, this testing machine ensures versatility and accuracy in torsion testing. It allows users to select the appropriate torque range based on specific material properties and testing requirements, resulting in precise and reliable measurement of torsional characteristics.
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NextGen’s GenTor Torsion Tester offers different options for the distance between grips to accommodate a range of testing requirements. The available distances between grips are 0-500 mm and 4-1000 mm. These options provide flexibility in choosing the appropriate grip distance based on the size and dimensions of the materials being tested.
Adjustable grip distance is essential for accurate and reliable test results. It allows users to accommodate various sample sizes and configurations, ensuring proper alignment and secure gripping during the torsion test.
The wide range of grip distances also enables users to conduct tests on different types of materials, including those of varying lengths or shapes. Whether you are working with shorter samples or longer specimens, NextGen’s GenTor Torsion Tester can be adjusted to meet your specific testing needs.
Having the ability to customize the grip distance enhances the versatility of the testing machine. This makes it suitable for a wide range of applications in industries such as manufacturing, research and development, and quality control.
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NextGen’s GenTor Torsion Tester offers a minimum torque reading range of 0.01 N.m. This means that it can accurately measure torque values as low as 0.01 N.m during torsion testing.
The ability to measure such low torque values is particularly beneficial when dealing with materials that exhibit delicate or subtle torsional behaviour. It allows for precise analysis and characterization of how the material responds to torsional stress, especially in applications where high sensitivity is required.
With a minimum torque reading range of 0.01 N.m, NextGen’s GenTor Torsion Tester provides researchers, engineers, and quality control professionals with valuable insights into the performance and behaviour of materials under different torsional loads. This information plays a critical role in making informed decisions related to product development, process optimization, and quality assurance.
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NextGen GenTor Torsion Tester has a relative error of torque that is ≤±1.0%. This means that the measured torque values can deviate from the true values by a maximum of 1.0% within 20% of each full range.
The relative error of torque is a measure of the accuracy and precision of the torque measurements obtained from the testing machine. With a ≤±1.0% relative error, NextGen’s GenTor Torsion Tester provides reliable and consistent torque measurements, ensuring confidence in the accuracy of the test results.
By maintaining a low relative error, the tester enables researchers, engineers, and quality control professionals to obtain precise and trustworthy data regarding materials' torsional properties. This information is crucial for making critical decisions about product design, material selection, and performance evaluation.
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NextGen’s GenTor Torsion Tester has a relative repeatability error of torque of ≤±1.0% (from 20% of each full range). This specification indicates the level of variation or inconsistency that can occur in torque measurements when performing repeated tests within the specified torque range.
The ≤±1.0% relative repeatability error means that, when conducting multiple tests within 20% of each full range of torque capacity, the measured torque values should remain within a maximum deviation of ±1.0% from the average value. This level of repeatability ensures that the testing results are consistent and reliable, allowing for an accurate assessment of the material's torsional properties.
By minimizing repeatability error, NextGen’s GenTor Torsion Tester enhances torque measurements confidence and precision. This is particularly critical when evaluating materials that require highly accurate and repeatable torque data.
The low relative repeatability error of ≤±1.0% demonstrates the machine's capability to provide reliable and consistent torque measurements, enabling researchers, engineers, and quality control professionals to make informed decisions based on precise and repeatable test results.
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NextGen’s GenTor Torsion Tester is capable of accurately measuring torsion angles up to 9999.9°. This wide range allows for the evaluation of materials experiencing significant torsional deformation and enables researchers, engineers, and quality control professionals to study material behaviour under high torsional stresses or large angular displacements.
The maximum reading of 9999.9° ensures precise and reliable data capture for comprehensive analysis. This information is vital for understanding materials' torsional properties, assessing their performance under different conditions, and making informed decisions in design, manufacturing, and quality assurance processes.
With its ability to measure high torsion angles, NextGen’s GenTor Torsion Tester offers versatility and accuracy across various industries, including automotive, aerospace, construction, and materials science. It empowers users to explore the mechanical properties of materials subjected to torsional loads and gain valuable insights into their behaviour, ultimately enhancing product development, performance optimization, and quality control efforts.
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NextGen GenTor Torsion Tester is designed with a high-resolution torque angle measurement capability, offering an impressive precision of 0.1°. This feature allows the machine to accurately detect and display even the slightest changes in torsion angle, providing users with detailed insights into the material's behaviour under torsional stress.
The 0.1° resolution empowers researchers, engineers, and quality control professionals to conduct in-depth analyses of the material's mechanical properties and response to torsional forces. By capturing subtle variations in the torsion angle, it enables a comprehensive understanding of how the material deforms and behaves during testing.
The high-resolution measurement capability of NextGen’s GenTor Torsion Tester equips users with valuable data for making informed decisions. It enables the identification of critical points of deformation and optimizes designs and enhances overall performance.
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NextGen’s GenTor Torsion Tester horizontal opening (without grips) is 675 mm. This refers to the maximum distance between the two grips of the machine when no additional grips or attachments are installed.
The horizontal opening accommodates different sizes and shapes of test specimens. With a generous 675 mm opening, NextGen’s GenTor Torsion Tester provides ample space for a wide range of materials to be securely held and subjected to torsional forces.
This feature ensures versatility and flexibility in testing various materials, including rods, bars, tubes, and other components. The spacious horizontal opening allows for convenient specimen placement and adjustment, facilitating efficient and accurate testing procedures.
Whether conducting research and development, quality control, or material characterization, NextGen’s GenTor Torsion Tester's generous horizontal opening ensures compatibility with a diverse range of test specimens, making it a reliable and adaptable tool for torsion testing applications.
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NextGen’s GenTor Torsion Tester has a maximum test speed of 1.5 RPM. This refers to the highest rotational speed at which the machine can perform torsion tests.
Test speed is crucial as it determines the rate of torsional deformation. Higher test speeds enable faster testing, which is beneficial for large-scale experiments or situations where time is limited.
However, it's critical to consider that the appropriate test speed depends on the material's properties and the specific testing requirements. Different materials may behave differently at various speeds, and certain applications may necessitate slower or more controlled testing to accurately evaluate the material's response to torsional stress.
With a maximum test speed of 1.5 RPM, NextGen’s GenTor Torsion Tester offers a versatile range suitable for various applications. It ensures efficient testing while maintaining the necessary control and accuracy to obtain dependable and meaningful results.
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The torsion speed range of NextGen GenTor Torsion Tester is 0.1-1000°/min, with stepless adjustment. This means that the machine offers a wide range of torsion speeds, allowing users to select any value between 0.1 and 1000 degrees per minute, without predefined increments or steps.
The stepless adjustment feature provides users with precise control over the torsion speed, enabling them to fine-tune the testing conditions based on their specific requirements. This flexibility is particularly valuable when testing different materials with varying torsional properties or when conducting research that necessitates a specific range of torsion speeds.
The ability to adjust the torsion speed within such a broad range empowers researchers, engineers, and quality control professionals to explore a wide spectrum of torsional behaviours. It facilitates detailed investigations into the material's response to different speeds and enables the characterization of its mechanical properties under varying torsional conditions.
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GenCut GL100E is a low-speed automatic precision cutter for metallographic preparation of small and delicate specimens. Designed for metals, composites, ceramics, plastics, electronics, rocks, and thin-film samples, it uses a diamond cutting wheel, 7-inch touchscreen, micrometer control, coolant circulation, manual or gravity cutting modes, and automatic shut-off to deliver clean sectioning while helping minimize heat and sample damage.
GenGrind N Series 8” 200S / 10" 250S / 12" 300 S - Advanced Metallographic Grinder & Polisher - Variable Speed 50-1000rpm –Touch Screen Controlled
GenGrind N Series is a manual metallographic grinder and polisher available in 8-inch, 10-inch, and 12-inch formats, with single- or dual-wheel options. A 7-inch touchscreen, 50–1000 rpm stepless speed range, reversible rotation, constant-speed presets, and optional magnetic disc changes make it suitable for coarse grinding, fine grinding, and polishing while keeping sample preparation stable, quiet, and efficient.
GenGrind SA-I 250S 10" Single Wheel Semi Automatic Grinder & Polisher - Variable Speed 100-1000rpm – Individual Force Control - Touch Screen Controlled with Automatic Specimen Mover Power Head – (various wheel sizes available)
GenGrind SA-I 250S is a semi-automatic single-wheel grinder and polisher for metallographic sample preparation with individual pneumatic force control. It features a 10-inch magnetic disc, 100–1000 rpm stepless speed, automatic specimen mover power head, programmable time and rotation settings, and capacity for up to six 30 mm samples, helping laboratories achieve consistent grinding and polishing results with flexible operator control.
GenGrind SA-C 250S 10" Single Wheel Semi Automatic Grinder & Polisher - Variable Speed 100-1000rpm – Central Force Control - Touch Screen Controlled with Automatic Specimen Mover Power Head – (various wheel sizes available)
GenGrind SA-C 250S is a semi-automatic metallographic grinder and polisher for repeatable sample preparation with central pneumatic force control. Its 250 mm magnetic working disc, 100–1000 rpm stepless speed range, bidirectional rotation, touchscreen controls, and automatic power head help laboratories process up to six 30 mm specimens per cycle while maintaining consistent grinding and polishing results across different materials.
GenGrind FA-IC 250D 10" Dual Wheel Fully Automatic Grinder & Polisher - Variable Speed 100-1400rpm – Both Individual and Central Force Control - Touch Screen Controlled with Automatic Specimen Mover Power Head – (various wheel sizes available)
GenGrind FA-IC 250D is a fully automatic dual-wheel metallographic grinder and polisher designed for higher-throughput sample preparation. With two 10-inch working plates, 100–1400 rpm stepless speed, programmable cycles, magnetic disc changes, automatic cleaning, and both individual and central pneumatic pressure modes, it helps laboratories standardize pre-grinding, grinding, and polishing while reducing manual handling and improving repeatability.
GenGrind FA-IC 250S 10" Single Wheel Fully Automatic Grinder & Polisher - Variable Speed 100-1400rpm – Both Individual and Central Force Control - Touch Screen Controlled with Automatic Specimen Mover Power Head – (various wheel sizes available)
GenGrind FA-IC 250S is a fully automatic single-wheel grinder and polisher for repeatable metallographic sample preparation. Its 10-inch working plate, 100–1400 rpm stepless speed, programmable time and rotation settings, automatic specimen mover head, and individual or central pneumatic force control help laboratories process multiple samples efficiently while maintaining consistent grinding, polishing, and surface finish quality.
GenPress MFA Dual HYD Fully Automatic Dual Hydraulic Mounting Press – Hydraulic Controlled – 1-2” (25-50mm) Mold Assembly (other sizes available upon request)
GenPress MFA Dual HYD is a fully automatic dual hydraulic mounting press for higher-throughput metallographic sample mounting. It can produce up to four samples per cycle and supports 1–2 inch mold sizes, 7-inch touchscreen control, automatic or manual operation, closed-loop hydraulic pressure, integrated cooling, and over 100 saved programs, helping laboratories improve consistency, efficiency, and repeatable specimen preparation.
GenPress MFA MOT - Fully Automatic Motorized Mounting Press – Motor Controlled – 1-2” (25-50mm) Mold Assembly (other sizes available upon request)
GenPress MFA MOT is a fully automatic motorized mounting press for compression mounting of metallographic samples before grinding, polishing, and microscopic analysis. Controlled through a 7-inch touchscreen, it allows operators to set and save heating, cooling, timing, and pressure parameters for repeatable cycles. Motorized pressure loading, 1–2 inch mold compatibility, automatic or manual modes, and up to 100 stored programs improve lab efficiency.
GenPress MFA HYD - Fully Automatic Hydraulic Mounting Press – Hydraulic Controlled – 1-2” (25-50mm) Mold Assembly
GenPress MFA HYD is a fully automatic hydraulic mounting press for preparing metallographic samples before grinding, polishing, and microscopic inspection. It supports 1–2 inch mold assemblies, automatic or manual operation, 7-inch touchscreen control, closed-loop hydraulic cycles, integrated cooling, and storage for more than 100 mounting programs, helping labs produce consistent mounts while improving preparation speed and workflow control.
Triple Specimen Chamber Motorized Charpy Notch Making Machine
GenNotch 4000UPG is a motorized Charpy notch making machine designed to prepare three impact specimens in one cycle. Built for V-type and U-type notches used in Charpy and Izod testing, it supports ISO 148 and ASTM E23 workflows, with motorized broaching, lubricated operation, controlled travel, and a floor-standing design that helps laboratories produce uniform, standards-ready notched samples.
Specimen Notching/Broaching Machine
GenNotch 4000 is a motorized specimen notching and broaching machine for preparing Charpy and Izod impact specimens in metals. Its dual broaching system prepares two samples in one pass, producing V-type and U-type notches with high repeatability. Floor-standing construction, internal lubricating oil circulation, precision broaching knives, standard specimen support, and ASTM E23, ISO 148, EN10045, and DIN 50115 alignment help labs streamline impact preparation.
NG-EML Series B – Dual Column Bench Top Universal Testing Machine (100 N – 10 kN)
NG-EML Series B is a dual-column benchtop electromechanical universal testing machine for precision testing from 100 N to 10 kN. Built for research and industrial labs, it supports tension, compression, flexural, and component testing of composites, high-strength metals, polymers, films, foams, and rubber. Its compact rigid frame, advanced control accuracy, and GenTest software help deliver repeatable results in limited lab space.
NG-EML Series C – Dual Column Bench Top and Floor Standing Universal Testing Machine (5 kN – 50 kN)
NG-EML Series C is a dual-column electromechanical universal testing machine available in bench-top and floor-standing formats from 5 kN to 50 kN. Built for tension, compression, flexural, shear, and peel testing, it combines Class 0.5 accuracy, a servo direct-drive system, high-rigidity frame, touchscreen control, and GenTest software to support precise testing of metals, composites, rubber, plastics, and polymers.
NG-EML Series D – Floor Standing Universal Testing Machine (50 kN – 1000 kN)
NG-EML Series D is a heavy-duty floor-standing electromechanical universal testing machine for high-capacity tensile, compression, and flexural testing. Available from 50 kN to 1000 kN, it is built for high-strength steels, advanced composites, alloys, and challenging research materials. Its rigid dual-column frame, servo direct-drive system, closed-loop control, safety protections, and GenTest software support stable, accurate testing.
Grips and Fixtures for NextGen Universal Testing Machines (UTMs)
Grips and fixtures for NextGen universal testing machines expand UTM capability across tensile, compression, flexural, shear, peel, puncture, and specialized material tests. Compatible with electromechanical and servo-hydraulic frames, the range includes wedge, pneumatic, self-tightening, side-action, compression, snubbing, and bending solutions. Interchangeable jaws, alignment-focused construction, and ASTM/ISO support help laboratories reduce slippage, improve repeatability, and configure testing around specific specimens.
GenTest – Advanced UTM Testing Software
GenTest is NextGen’s advanced UTM testing software for electromechanical universal testing machines, managing test setup, live control, data acquisition, calculations, curves, and reporting from one method-driven environment. Preconfigured ASTM, ISO, DIN, EN, and BS templates help operators load the correct control mode, speeds, gauge length, formulas, and result fields for tensile, compression, and flexural tests.
NG - LeebGen 3000 - Leeb Rebound Portable Hardness Tester
LeebGen 3000 is a portable Leeb rebound hardness tester for non-destructive metal hardness measurement in the lab, shop, or field. Designed to support ISO 18625, ASTM A956, and JIS B 7731 workflows, it provides accurate conversion display for common hardness values. Its lightweight format and built-in 360° automatic angle adjustment help users test large, finished, or difficult-to-move components in any direction.
GenVac MP3 Series - Epoxy Mounting Vacuum Impregnation System for Metallographic Sample Preparation
GenVac MP3 is an intelligent vacuum impregnation system for epoxy mounting of porous metallographic specimens. It supports up to 99 degassing cycles, eight stored methods, multilingual operation, unit conversion, and intuitive setup through a 4.3-inch color touchscreen. The transparent vacuum chamber, controlled resin filling, -600 mmHg vacuum pressure, and high-flow epoxy options help improve pore filling, edge retention, and preparation consistency.
TensileTurn CNC – Classic Upgrade – Round Tensile Specimen Preparation Machine
TensileTurn CNC Classic Upgrade is a compact CNC lathe for accurate, repeatable preparation of round tensile specimens. It supports specimen diameters up to 1.5 inches, materials up to 55 HRC, and multi-sample preparation with a triple clamping fixture. Touchscreen-guided TensileSoft workflows, standard specimen libraries, and full CNC access help labs reduce outsourcing and maintain consistent geometry.
Ultrasonic Contact Impedance Hardness Tester - UH200
UH200 is a portable ultrasonic contact impedance hardness tester for fast, accurate hardness checks on metals and finished components. Using a 136° Vickers diamond indenter and UCI measurement principle, it supports shop-floor, laboratory, and field inspection where conventional bench hardness testing is impractical. Its portable format helps operators verify welds, heat-treated parts, coatings, gears, shafts, and other critical surfaces.
TensileTurn CNC – Industrial Upgrade – Round Tensile Sample Preparation Machine
TensileTurn CNC Industrial Upgrade is a compact CNC lathe for preparing standardized round tensile specimens in laboratory and production environments. Guided TensileSoft software lets operators select ASTM E8, ASTM B557, ISO, or DIN specimen profiles or enter custom dimensions. It machines round, square, or irregular stock into round bars, threaded tensile specimens, fatigue bars, and button-head samples while improving repeatability and turnaround.
TensileMill CNC XL – Flat Tensile Specimen Preparation Machine
TensileMill CNC XL is a high-capacity flat tensile specimen preparation machine for laboratories and production floors handling larger or tougher materials. It combines extended table travel, increased spindle power, precision servo motors, Mach4-based control, and the TensileSoft interface to machine ASTM E8, ASTM A370, ISO 6892-1, and DIN 50125 specimens with repeatable dimensional accuracy, faster turnaround, and reduced outsourcing.
NG-SHM Series A — Servo-Hydraulic Universal Testing Machines (300 kN – 3000 kN)
NG-SHM Series A is a high-force servo-hydraulic universal testing machine for static mechanical testing of metals and structural components. Available from 300 kN to 3000 kN, it uses a high-stiffness multi-column frame and dual-zone layout for tensile and compression work. Hydraulic wedge grips, extensometer compatibility, and GenTest software support testing of rebar, fasteners, chains, welds, castings, and large metallic specimens.
NG-SHM CLASS DP - Servo Hydraulic Testing Machine
NG-SHM Class DP is a high-force servo-hydraulic testing machine with an upper actuator, single-zone test space, and side-action hydraulic wedge grips. Available in 600 kN, 1000 kN, and 2000 kN capacities, it supports tension, compression, bending, and shearing tests on metals and structural specimens. Its automatic clamping adjustment, dual-direction grip alignment, precision transducer, and long-travel cylinder help deliver stable, repeatable results.
NG-SHM Class D - Servo Hydraulic Universal Testing Machine
NG-SHM Class D is a servo-hydraulic universal testing machine for high-force mechanical testing of metals and structural components. Available in 600 kN, 1000 kN, and 2000 kN capacities, it uses an upper actuator and single-zone test space for tension, compression, bending, and shearing. Its long-travel cylinder, wedge hydraulic grips, and rigid guidance system make it suitable for extra-long, high-elongation specimens.
NG-SHM Class C - Servo Hydraulic Testing Machine
NG-SHM Class C is a servo-hydraulic universal testing machine for high-force metal testing, with capacity options of 600 kN and 1000 kN. Its longer jaw face is designed for tensile testing of stranded steel wire, while the 6-column frame, dual-zone test space, hydraulic wedge grips, quick-return valve, and precision load cell support accurate, repeatable testing of rebar, fasteners, chains, welds, and castings.
TensileMill CNC MINI – Compact Flat Tensile Specimen Preparation System
TensileMill CNC MINI is a compact flat tensile specimen preparation system for laboratories that need in-house CNC machining without a large industrial footprint. Built around a heavy cast-iron frame, smooth linear rails, high-powered servos, a 24,000 rpm ISO20 spindle, and guided TensileSoft/Carbon software, it prepares ASTM, ISO, DIN, and JIS-style specimens with repeatable geometry for metals, composites, and polymers.
Charpy/Izod Notch Verification Projector System NG-NPS-CIS
NG-NPS-CIS is a Charpy/Izod notch verification projector for precise inspection of U- and V-type impact specimens. Built for laboratories working to ISO 148, ASTM E23, and GB/T229 requirements, it combines 50× optical magnification, a large Φ200 mm projection screen, integrated digital readout, table rotation, and fine displacement control to help operators confirm notch geometry with clarity and repeatability.
Impact Specimen Cooling Temperature Chamber – NG-ISCC Series
NG-ISCC Series is a low-temperature chamber for conditioning Charpy impact specimens before pendulum impact testing. Available in -60°C, -80°C, -100°C, and -196°C configurations, it uses compressor refrigeration or liquid nitrogen depending on the model. Uniform cooling, stable setpoint control, ≤ ±0.5°C accuracy, 0.01°C resolution, and ethanol-based cooling media help labs improve repeatability in ASTM E23 and ISO 148 workflows.
Impact Specimen Cooling and Heating Temperature Chamber – GenChamber
GenChamber is an impact specimen cooling and heating temperature chamber for conditioning Charpy and Izod specimens before pendulum impact testing. It provides low-temperature control from +30°C to -80°C and high-temperature control from +30°C to 100°C, with 0.1°C display resolution, PID control, forced-air circulation, specimen capacity for 60–120 standard samples, and stable preparation for standards-based impact workflows.
Drop Weight (Falling Weight Impact) Tester – NG-FWT1 & NG-FWT2 (Up to 2000 J)
NG-FWT1 and NG-FWT2 are low-capacity vertical drop weight impact testers for controlled falling-weight tests up to 2000 J. They help evaluate impact resistance, damage tolerance, energy absorption, and shock response in materials, weldments, production batches, and finished components. Controlled drop height, impact speed, and energy settings support repeatable testing for R&D, quality control, and product validation.
NG-SHM Class B - Servo Hydraulic Testing Machine
NG-SHM Class B is a high-force servo-hydraulic universal testing machine for tensile, compression, and flexural testing of metals and other high-strength materials. Available from 300 kN to 3000 kN, it uses a rigid multi-column frame, dual-zone test space, hydraulic wedge grips, and precise load-cell measurement to support reliable testing of fasteners, rebar, chains, welds, castings, and structural components.
GenTest v3.0 Software for Universal Testing Machines
GenTest v3.0 is NextGen’s data acquisition and test control software for universal testing machines, built around method-driven workflows for tensile, compression, and flexural testing. It connects setup parameters, live channels, curves, calculations, recorded data, and report outputs within one test record, helping laboratories standardize operator inputs, control steps, results review, and documentation across servo-hydraulic and electromechanical UTM stations.
GenGrind Belt BF - Floor Standing Heavy Duty Dual Stage Belt Grinder for Metallographic Sample Preparation
GenGrind Belt BF is a heavy-duty floor-standing dual-stage belt grinder for high-volume metallographic sample preparation. Designed for wet or dry manual grinding and high material removal, it supports various specimen shapes with a rugged production-shop layout. Built-in coolant recirculation, adjustable coolant supplies, 50–600 rpm variable belt speed, 4 x 36 inch belt compatibility, and side belt access improve usability and throughput.
GenGrind Belt BT - Dual Stage Tabletop Belt Grinder for Metallographic Sample Preparation
GenGrind Belt BT is a dual-stage tabletop belt grinder for metallographic sample preparation where compact size and quick belt changes matter. It uses two 4 x 36 inch grinding belts, individual water connections, optional recirculating water tank, vacuum connection for debris removal, built-in cleaning faucet, and accessible controls to support wet grinding, coarse material removal, and consistent manual preparation of metallographic specimens.
GenGrind FA-IC Dual Wheel Fully Automatic
GenGrind FA-IC Dual Wheel Fully Automatic is a metallographic grinder and polisher built to automate sample preparation with high consistency and reduced manual labor. Its dual-wheel design supports independent grinding and polishing, while the touchscreen interface, reversible rotation, stepless speed control, individual or central pressure modes, and built-in procedure memory help laboratories prepare multiple specimens with repeatable, high-quality surface finishes.
GenVac MP Series - Epoxy Mounting Vacuum Impregnation System for Metallographic Sample Preparation
GenVac MP Series is a vacuum impregnation system for epoxy cold mounting of porous metallographic specimens. Designed for rocks, minerals, ceramics, circuit boards, composites, and other sensitive materials, it uses a separate vacuum pump, transparent removable chamber lid, disposable cup holder, and controlled resin inlet tube to help achieve clean impregnation with clear visual monitoring and minimal material loss during sample preparation.
Micro Vickers and Knoop Hardness Tester - Digital and Digital with CCD Optical Analysis Software
The NG-1000 Micro Vickers and Knoop Hardness Tester is designed for accurate microhardness testing with digital, standard, and CCD optical-analysis configurations. It includes a motorized turret, large LCD interface, automated force loading and unloading, 1–99 second dwell time, built-in printer, and Vickers/Knoop capability. The CCD version adds camera-based indentation measurement and software reporting for more efficient documentation and analysis.
Macro Vickers Hardness Tester - Standard Digital, Digital and Digital with CCD Optical Analysis Software
NG-5000 Series Macro Vickers Hardness Tester is built for accurate macrohardness measurement with standard digital, digital, and CCD optical-analysis configurations. It supports ASTM E384, ASTM E92, and ISO 6507 methods, with motorized turret operation, automatic loading, dwell and unloading, built-in printer, USB/RS-232 data transfer, and optional CCD software for reducing reading error and improving documentation.
BrinGen - 3000 Series - Digital Brinell and Automatic Brinell Hardness Tester - Closed Loop System
BrinGen 3000 Series is a digital Brinell hardness tester for evaluating indentation resistance in metals such as cast iron, unquenched steel, non-ferrous metals, and soft bearing alloys. With loads from 62.5 kgf to 3000 kgf, closed-loop force control, automatic loading, dwell, and unloading, LCD operation, a 20X optical microscope, and optional optical analysis software, it improves accuracy and repeatability.
BrinGen Scope - Optically Advanced CCD Brinell Measuring Scope for Manual or Digital Brinell Hardness Testing System
BrinGen Scope is an advanced CCD Brinell measuring scope for manual or digital Brinell hardness testing systems. Designed to work with a computer or laptop, it automates indentation measurement, displays real-time results, tolerance values, and related test data, while still supporting manual measurement. ASTM E140 conversion tables, Excel export, and 2.5, 5, and 10 mm ball indentation support improve reporting accuracy.
NG-RockGen - Analogue Series Rockwell Hardness Tester - Manual and Electronic Models
NG-RockGen Analogue Series is a Rockwell hardness tester for routine hardness measurement of metals, available in manual and electronic models. It supports HRA, HRB, and HRC scales with a 10 kg preload and 60, 100, or 150 kg total test forces. Suitable for hardened steel, castings, aluminum alloys, bearing steel, and hard alloys, it provides practical shop-floor and laboratory verification.
NG-RockGen DGEN Series - Digital Rockwell Hardness Tester - Rockwell Regular, Rockwell Superficial and Rockwell TWIN Digital Models
NG-RockGen DGEN Series is a digital Rockwell hardness tester for measuring metal hardness by indentation depth under standard Rockwell loading. Available in regular, superficial, and TWIN configurations, it supports common HRA, HRB, HRC, N, and T scales, automatic test cycles, LCD readout, 0.001 resolution, built-in printer, RS-232 output, and repeatable testing for steel, castings, alloys, and bearing materials.
GenRock NG-150 Series - Advanced Rockwell Hardness Tester - Manual and Automatic Rockwell Hardness Testing System
GenRock NG-150 Series is an advanced Rockwell hardness tester for regular and superficial hardness testing of metals and alloys. Available in manual and automatic configurations, it supports ASTM E18, EN ISO 6508, and GB/T 230 workflows. Touchscreen operation, fast indentation cycles, arc correction, data storage, RS-232 output, and 0.001 resolution help laboratories improve accuracy, repeatability, and reporting efficiency.
NextGen Telebrineller Brinell Hardness Testing System
NextGen Telebrineller is a portable Brinell hardness testing system for field use, welding crews, and QA teams that need fast BHN checks outside a stationary lab. The complete kit fits in a lightweight case and uses a hammer-blow indentation method, impression measurement, and calculation support. ASTM E10 alignment makes it practical for weldments, castings, forgings, and large metal components.
Surface Roughness Testers
NextGen Surface Roughness Testers are portable profilometer-style instruments for measuring surface texture on machined parts and manufactured components. They help evaluate parameters such as Ra, Rz, Rq, Rt, and related roughness values that influence wear, coating adhesion, corrosion resistance, fatigue behavior, and functional performance. Compact operation, digital filtering, LCD display, optional sensors, and accessory platforms make them suitable for shop-floor and laboratory surface inspection.
UniGen Universal Hardness Tester – Rockwell, Vickers & Brinell Hardness Testing System
UniGen is an all-in-one universal hardness testing system for Rockwell, Vickers, Knoop, and Brinell measurements. Built for accurate, repeatable hardness testing, it combines a large touchscreen interface, closed-loop load-cell force control, automated test-force correction, and compensated loading without traditional weights. ASTM, ISO, JIS, and GB/T compatibility makes it suitable for laboratories needing multiple hardness methods in one robust platform.
Hardness Test Blocks, Indenters and Hardness Testing Accessories
Hardness test blocks, indenters, and accessories support daily verification and reliable operation of metal hardness testing systems. The range includes certified Rockwell, Brinell, Vickers, and Knoop blocks, along with diamond, carbide, ball, and specialized indenters, anvils, and accessories. ASTM- and ISO-aligned calibration options help laboratories confirm tester accuracy whenever scales, loads, indenters, or operating conditions change.
Metallography Consumables
Metallography consumables cover the materials needed for sectioning, mounting, grinding, polishing, etching, and cleaning specimens before microscopic examination. The range includes abrasive and precision blades, diamond cutting blades, mounting resins, phenolic resins, grinding papers, polishing cloths, diamond suspensions, lubricants, and etchants. These consumables help laboratories maintain consistent preparation quality, reduce surface deformation, and achieve cleaner, analysis-ready finishes.