GenCut GL 120XY – Multi Function Abrasive Cut Off Saw with Touch Screen User Friendly Interface and Large Cutting Capacity Φ120mm

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  • GenCut GL 120XY
  • GenCut GL 120XY – Multi Function Abrasive Cut Off Saw with Touch Screen User Friendly Interface and Large Cutting Capacity Φ120mm
  • GenCut GL 120XY – Multi Function Abrasive Cut Off Saw with Touch Screen User Friendly Interface and Large Cutting Capacity Φ120mm
  • GenCut GL 120XY – Multi Function Abrasive Cut Off Saw with Touch Screen User Friendly Interface and Large Cutting Capacity Φ120mm
Ultimate User-Friendliness
Ultimate User-Friendliness
Leading Dependability and Reliability
Leading Dependability and Reliability
NIST Certified Consumables
Strict Compliance with Industry Standards
Stocked Consumables and Spares
Stocked Consumables and Spares
Trusted After Sales Technical Support
Trusted After Sales Technical Support
Lifetime Product Support Advantage
Lifetime Product Support Advantage

Description

The GenCut GL 120XY has a large 120mm diameter maximum cutting capacity equipped with a fully automated XY table. Equipped with a double hood fully enclosed structure for the safest operation along with quick clamping mechanisms to achieve the most efficient cutting processes.

A powerful cooling system with two coolant lines reduce the ability for the specimen to get too hot during the cutting process. This ensures the specimen remains intact without any deformity or burn residue. It also allows the GenCut GL 120XY to achieve the best cutting quality while increasing the utilisation rate of the cutting wheel and maximizing the life of the blades.

GenCut GL 120XY Technical Specifications

Model

GenCut GL120XY

Cutting Wheel

Φ350×2.5×Φ32mm

Maximum Cutting Section

Φ120mm

Cutting Table Size

400 x 300mm

Z-Axis (Cutting Blade Spindle Drop Distance)

150mm

Y-Axis Movement Stroke

300mm

Y-Directional Speed of the Table

0-300mm/min

X-Axis Travel

100mm

Effective Tool Fed Distance

300mm

Variable Speed

500-3000rpm

Control System

7” Colour Touch Screen Panel, PLC Controller

Cutting Modes

Flat Push Cutting, Intermittent Cutting

Cutting Speeds

1-100mm/min

Resetting Mode

Automatic

Cooling System

Automatic Water Cooling - 2 Lines

Machine Type

Vertical Cutting

Input Power

4kW

Input Voltage

380V 50/60Hz - 3Phase

GenCut GL 120XY Standard Configuration

  • GenCut GL120XY Cutting Saw

  • Coolant Chamber

  • Wrench 13#-15#

  • Wrench 17#-19#

  • Internal Hexagonal Wrench 6mm and 8mm

  • Water Inlet Tube

  • Drain Pipe

  • Diamond Cutting Wheel

  • Φ350 x 2.5 x Φ32mm

  • Water Tank and Pump and Operation Manual

FAQs

GenCut GL120XY Multi-Function Abrasive Cut-Off Saw comes with an innovative control system that features a 7-inch color touchscreen panel and a PLC (Programmable Logic Controller) as part of its control system. With the help of the advanced control system, operators can easily set and adjust cutting parameters such as speed, mode, and movement with an intuitive and user-friendly interface.

By using the touchscreen panel, users are able to interact with the machine in a more intuitive manner, offering clear and easy-to-understand controls that increase operational efficiency. The PLC controller provides precise and reliable automation of cutting processes, improving consistency and accuracy in sample preparation. This combination of touchscreen and PLC control makes the GenCut GL120XY highly adaptable and efficient for an array of metallographic cutting tasks.

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There are two different cutting modes available with the GenCut GL120XY Multi-Function Abrasive Cut-Off Saw: Flat Push Cutting and Intermittent Cutting.

Flat Push Cutting is a straightforward mode where the cutting wheel moves continuously through the specimen, ideal for clean, uniform cuts. This mode is typically used for simple, straight-through cuts where consistent pressure and movement are required.

Intermittent Cutting, on the other hand, involves the cutting wheel making periodic stops during the cutting process. This mode is beneficial for cutting harder materials or complex shapes. The method allows for cooling periods to prevent overheating and to reduce the risks of damage to the specimen as a result of overheating.

As a result of these cutting modes, users are able to select the most appropriate method of cutting according to their specific requirements.

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The GenCut GL120XY Multi-Function Abrasive Cut-Off Saw features automatic resetting. In this mode, the cutting components are automatically returned to their initial positions after a cut is completed, which simplifies the operation of the machine. It is through the use of this automation that efficiency and ease of use are increased, resulting in a reduction in manual intervention and minimizing downtime between cuts.

It is important to note that the automatic reset mode ensures that the machine is ready for the next cutting task as quickly and efficiently as possible, simplifying workflow and improving productivity at the same time. In high-throughput environments where speed and efficiency are of greater importance, this feature is particularly useful.

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The GenCut GL120XY Multi-Function Abrasive Cut-Off Saw uses an automatic water cooling system with two coolant lines. This system is designed to efficiently manage the cutting area temperature, preventing specimens from overheating during the cutting process. As a result of continuously circulating cooling water, specimen integrity is maintained and high-quality cuts can be achieved.

The dual coolant lines provide greater cooling efficiency, allowing for better temperature control and reducing the risk of burning residue on samples. The GenCut GL120XY was designed with this feature in mind to preserve the quality and accuracy of metallographic cuts, making it a reliable tool for precise sampling preparation, as well as preserving the quality of metallographic cuts. In addition to simplifying the operation of the automatic cooling system, it also ensures that it continuously manages cooling without the need for manual adjustments.

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The GenCut GL120XY Multi-Function Abrasive Cut-Off Saw is designed for vertical cutting. This vertical cutting capability allows the saw to make precise, downward cuts through metal specimens. During the cutting process, this is essential in order to maintain control and accuracy.

Vertical cutting is advantageous in metallographic sample preparation as it provides straight and clean cuts, preserving the sample's integrity. The vertical orientation helps manage cutting forces more effectively, reducing the risk of deflection or deviation with other cutting orientations.

This type of cutting is ideal for a number of applications, providing consistent and reliable results in both laboratory and industrial settings. The vertical cutting design of the GenCut GL120XY, combined with its other advanced features like automated XY table movement and precise control systems, ensures high-quality, repeatable cuts essential for detailed metallographic analysis.

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The input power of the GenCut GL120XY Multi-Function Abrasive Cut-Off Saw is 4 kilowatts (kW). This substantial power rating guarantees that the machine operates efficiently and effectively. It provides the necessary strength to cut through many different metal specimens with precision and consistency.

The 4kW input power supports robust performance for high-precision metallographic sample preparation. It allows the cutting wheel to maintain a stable and consistent speed, even when cutting through tougher or thicker materials. This power capacity also contributes to the machine's ability to handle demanding tasks without significant power fluctuations or performance reductions.

Furthermore, the high input power is essential for driving the automated features of the GenCut GL120XY. This includes the automated XY table movement, variable speed control, and a powerful cooling system. These features work together to ensure that each cut is precise, clean, and free from thermal damage.

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The input voltage requirement for the GenCut GL120XY Multi-Function Abrasive Cut-Off Saw is 380 volts (V), with a frequency of 50/60 hertz (Hz), and it operates on a 3-phase power supply. With this industrial-grade voltage and power configuration, the machine receives a stable and adequate power supply to provide high performance.

Operating at 380V and utilizing a 3-phase power supply allows the GenCut GL120XY to deliver consistent power to its components, including the 4kW motor. This setup supports the machine's robust performance, enabling it to handle demanding cutting tasks with precision and efficiency. The 3-phase power supply is particularly beneficial in industrial applications as it provides a more balanced and reliable electricity flow.

This configuration also provides compatibility with standard industrial electrical systems. This makes it easier to integrate the GenCut GL120XY into existing setups without extensive modifications. The specified voltage and frequency support the machine's advanced features, such as automated table movements and variable speed control.

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The standard configuration of the GenCut GL120XY Multi-Function Abrasive Cut-Off Saw includes several components that are designed for efficient and precise cutting operations. These components are:

  1. GenCut GL120XY Cutting Saw: The main unit is designed for high-precision metallographic cutting.

  2. Coolant Chamber: Ensures effective cooling during cutting.

  3. Wrenches (13#-15# and 17#-19#): For assembly, maintenance, and adjustment.

  4. Internal Hexagonal Wrenches (6mm and 8mm): For secure fastening and adjustment of different parts.

  5. Water Inlet Tube and Drain Pipe: For the cooling system, ensuring continuous water supply and drainage.

  6. Diamond Cutting Wheel (Φ350 x 2.5 x Φ32mm): Precision-engineered for clean and accurate cuts.

  7. Water Tank and Pump: Part of the cooling system to maintain optimal cutting conditions.

  8. Operation Manual: Provides detailed instructions on machine setup, operation, and maintenance.

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