Cement & Concrete Testing Equipment

Cement & Concrete Testing Equipment

Cement is judged long before it reaches a structure: how finely it has been ground, when it starts and finishes setting, whether it stays sound, and what strength the mortar reaches. NextGen supplies apparatus for each of those checks, working to EN 196-1 for strength, EN 196-3 for setting time and soundness and EN 196-6 for fineness.

The range covers Blaine fineness apparatus, Vicat needles in manual and automatic form, programmable mortar mixers, climatic curing cabinets and a high pressure autoclave for accelerated soundness, so a cement laboratory can be equipped on a single order. Each unit is installed and calibrated by our engineers, your team is trained on the procedure, and support continues for the life of the instrument. Read More...

The actual tests performed on cement include: compression testing, air permeability testing, setting time testing, flexural strength testing, drying shrinkage / expansion testing, length change testing and many more. The most common cement testing methods are the initial and final setting times, air permeability testing, and compression testing.

The setting time of cement is measured in accordance with ASTM C191 using a Vicat needle. The needle is dropped over specified time periods according to two (2) standard methods of operation to check for the initial and final setting times. Method A allows for the use of the manually operated Vicat Apparatus, while method B included the operation of the automated Vicat Apparatus in accordance with qualification requirements for this method.

The fineness of hydraulic cement is measured using the ASTM C204 Air Permeability test This test involves a Blaine Air Permeability Apparatus. The measurement is determined by the specific surface expressed as total surface area in square centimetres per gram, or square metres per kilogram, of cement. Similar to the setting test, the Air Permeability test has two methods. Method A utilizes a manually operated Blain Apparatus, while Method B allows for a use of an Automated Blaine Apparatus in accordance with qualification requirements for this method.

Compression and tensile tests are the major strength tests conducted on concrete. This provides an overall picture of the quality of concrete based on the structure of cement-paste. The compression test measures the compressive strength using cylindrical concrete specimens in accordance with ASTM C39 / C39M. After a thorough preparation of the concrete mold specimens, they are placed on an even surface platen of the Compression Tester and a steady force of 0.140 to 0.350 MPa per second is applied until a crush occurs. The strength of the cement will be calculated in megapascals by dividing the maximum load in Newtons by the average cross sectional area of the specimen in square millimeters.

For Laboratories

One partner to equip your complete concrete laboratory

Concrete testing rarely stops at one machine. NextGen equips the whole laboratory, from mortar mixing and climatic curing to Blaine fineness, Vicat setting time and autoclave testing, and stays responsible for it after delivery.

  • Equipment, fixtures and software
  • Installation, training, calibration
  • Lifetime technical support

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Sub-categories

Sub-category · 4 products Blaine Apparatus Blaine apparatus equipment is used to determine cement fineness and specific surface area by measuring air permeability through a compacted powder bed. This category supports testing of Portland cement, lime, and similar powders, helping laboratories understand setting behavior, reaction rate, and strength development. Digital and automated systems improve timing, calculation, repeatability, and standards-based cement quality control workflows. Open Sub-category · 3 products Climatic Curing Chambers Climatic curing chambers provide controlled temperature and humidity environments for curing cement, mortar, concrete, and related construction material specimens. This category supports stability testing with fixed conditions as well as programmable dynamic cycles for more advanced laboratory workflows. Reliable curing chambers help maintain repeatable specimen conditioning, protect test validity, and support quality control where curing environment directly affects material performance results. Open Sub-category · 2 products High Pressure Autoclave High pressure autoclave equipment is used in cement and concrete laboratories for controlled steam-pressure curing and soundness-related testing. This category supports high-pressure procedures where stable temperature, pressure regulation, safety controls, and secure specimen handling are essential. Autoclave systems help laboratories evaluate cement behavior under accelerated conditions and maintain consistent, protected workflows for routine quality control and standards-based verification. Open Sub-category · 5 products Mortar Mixers Mortar mixers are used to prepare consistent cement mortar batches for laboratory testing, quality control, and standards-based construction material evaluation. This category includes mixing equipment designed for repeatable blending of cement, sand, water, additives, and related materials. Controlled mixing helps laboratories reduce operator variation, improve specimen consistency, and support reliable testing for setting time, strength, expansion, and other cement performance properties. Open Sub-category · 2 products Vicat Apparatus for Cement Setting Time Manual and automatic Vicat apparatus for the standard consistency and setting time of cement paste, with accessory sets for the EN 196-3 and ASTM C191 methods and data storage and export on the automatic model. Open

Additional products

8 products
1 Mixing Mortar mixed to the proportions the method sets 1
2 Curing Holding specimens at set temperature and humidity 2
3 Fineness Surface area of the cement powder 2
4 Soundness Expansion of the paste under steam pressure 1
5 Strength Compression and flexure on cubes, cylinders and prisms 2

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FAQs

Often, with the right configuration. The BlaineGenPLUS has an on-screen wizard for EN 196-6 or ASTM C204 with up to five reference cements per method. The NG-DMM mixer lists ASTM C305, EN 196-1, EN 196-3, ISO 679 and AASHTO T 162. Vicat results are the exception: ASTM and EN read the endpoints differently, so a report should name the method followed. Send us your standards and we will confirm the setup.

Each follows its own method. The BlaineGenPLUS calibrates automatically and calculates the K constant to EN or ASTM, using a cement surface standard reference material. The BlaineGen Classic is checked regularly against a reference cement. The Automatic Vicat performs a one-key position calibration after rough positioning and remembers it. Mixer bowl-to-blade clearance is quoted at 3 plus or minus 1 mm. Ask for the calibration certificate that matches your audit standard.

It varies, so check the page. The Manual Vicat Apparatus frame is supplied without accessories, and an EN set and an ASTM and AASHTO set are chosen with the order, plus a balance, stopwatch, glass dish, tray and trowel on the bench. The autoclave needs bar moulds and a length comparator, and we quote what is missing. The BlaineGenPLUS ships as a complete bench with cell, tube, reference cement and certificate. The BlaineGen Classic includes a reference cement when ordered as part of the package.

Paste tests include time of setting with the Vicat needle under ASTM C191, which applies to hydraulic cement paste and should not be treated as interchangeable with mortar or concrete setting, and autoclave expansion on hardened paste bars under ASTM C151. Fineness is measured on a compacted powder bed under ASTM C204. Mortar tests, such as strength under EN 196-1, start with a standardized mixing procedure (ASTM C305 covers pastes and mortars of plastic consistency) and then controlled curing.

Power differs by instrument, so state your local supply when you order. The automatic Vicat, BlaineGen Classic and Curemate cabinets list 220 V, the BlaineGenPLUS is offered at 115 V / 60 Hz or 230 V / 50 Hz, and the customizable climatic chambers list 110/120 V at 60 Hz. The autoclave has a 2,600 W heater and stands 42.5 in. tall. Climatic chambers with a water inlet accept water up to 600 ppm CaCO3 hardness, and Blaine fineness is best tested in a controlled-temperature room.

NextGen covers the physical tests a cement lab runs on the binder itself, from raw powder to cured specimen:

Tell us which tests your standard requires and we'll map them to the right systems. Contact our team or request a quote.

Work from the property you report:

If you'd like help matching a system to your standards, contact our team.

The equipment is built to the standards cement labs work to, mainly ASTM and EN. Common ones by test:

  • Fineness (Blaine): ASTM C204; EN 196-6.
  • Setting time (Vicat): ASTM C191; EN 196-3.
  • Soundness (autoclave): ASTM C151.
  • Mortar mixing: ASTM C305; EN 196-1.

Each product page lists the exact standards a model meets. If your specification names one you don't see, send it over and we'll confirm it.

By the Blaine air-permeability method, which relates how easily air passes through a bed of cement to its specific surface area. NextGen offers the automated BlaineGen Plus and the digital BlaineGen Classic, both of which run the test to ASTM C204 and EN 196-6. To match one to your throughput, request a quote.

With a Vicat apparatus, which tracks how a needle penetrates a paste over time to find the initial and final set. NextGen supplies both an Automatic Vicat Apparatus and a Manual Vicat Apparatus, to ASTM C191 and EN 196-3.

The Manual Vicat Apparatus requires an operator to take readings at set intervals, which suits labs with lower volumes. The Automatic Vicat Apparatus records penetration automatically over the full test, freeing the operator and removing reading-time variation. Both measure the same setting times to the same standards; the choice comes down to throughput and how hands-off you want the test.

Soundness checks that cement won't expand harmfully after setting. The high-pressure autoclave subjects specimens to high-pressure steam and measures the resulting expansion, to ASTM C151. Excess expansion signals free lime or magnesia that could crack hardened concrete.

Yes. Curing conditions have to be controlled for results to be comparable. The NextGen Curemate climatic curing cabinets hold specimens at set temperature and humidity, in 550 and 750 litre sizes, so mortar and concrete cure under standard conditions before testing. Tell us your capacity and conditions and we'll match a cabinet to them.

NextGen supplies a programmable mixer that follows the standard mixing profile automatically: the Digital Mortar Mixer (NG-DMM). Consistent mixing matters because mixing time and speed affect strength results, and a programmable mixer removes that variation.

Standards such as ASTM C305 and EN 196-1 specify exact mixing speeds, times and rest periods. A programmable mixer runs that sequence the same way every time, so the mortar reaching your setting-time and strength tests is prepared identically batch to batch. Manual timing introduces variation that shows up later as scatter in results.

Yes. Because fineness, setting time, soundness, curing and mixing are all in-house, we can specify, supply, install and train across the physical-testing side of a cement lab as one coordinated package. Request a quote with your scope and we'll build it.

Several are. The automatic Vicat, automated Blaine and programmable mixers run their test sequences on their own and record the results, which reduces operator workload and keeps readings consistent. Manual versions are available where a simpler set-up fits the lab better.

Yes. Installation and hands-on training are done on site, and NextGen provides calibration traceable to recognised standards, spare parts and both remote and on-site service. Support continues for the life of the equipment. To plan an install, contact our team.

Cement producers, ready-mix and precast plants, construction-materials and QC laboratories, and research institutions all use this equipment to meet fineness, setting, soundness and strength specifications. To move forward, request a quote for any product on this page, or contact our team and we can arrange a demonstration. You can also browse the full Cement & Concrete Testing Equipment range.