The GenNotch 4000 Series is a dual chamber motorized broaching machine designed for Charpy Test notch specimens. This floor-mounted self-contained unit is equipped with a user-friendly interface for ease of operation. The GenNotch 4000 is designed for cutting Charpy and Izod V-type and U-type notches according to the latest industry standards, delivering the highest quality notching samples equivalent to that of a milling machine.
The GenNotch 4000 is able to prepare two specimens at one time due to its dual broaching system in mere seconds with exceptional accuracy and repeatability every time. The state-of-the art manufactured broaching knives can be purchased based on your preferred V or U types specimen preparation needs. The standard knives have been upgraded to prepare specimens up to 60 HRC.
|GenNotch 4000 Series|
|Lubrication System||Lubricating oil circulation, the oil is interchangeable|
|Hydraulic Oil||L-HM46 (Anti-wear)|
|Power Requirements||3-phase, 5-line, AC 220V±10%, 50Hz|
|Machine dimension (LxWxH)||
22.83 x 15.75 x 44.90-inches
58 x 40 x 114cm
|Weight||440lbs / 200kg|
|GenNotch 4000 Series|
|Specimen Size||10x10(7.5, 5, 2.5)x55mm|
|Notch Type||V type: depth 2mm, 45°±2°, r=0.25mm±0.025mm|
|U2 type: depth 2mm, width 2mm, r=1mm±0.05mm|
|U3 type: depth 3mm, width 2mm, r=1mm±0.05mm|
|U5 type: depth 5mm, width 2mm, r=1mm±0.05mm|
GenNotch 4000 motorized specimen notching system complies virtually all North American and European standards including ASTM, E23-02a, EN10045, ISO148, ISO083, DIN 50115 and more.
The notching knives are custom designed with W18Cr4V material to guarantee the highest level of rigidity and slow wearable. Each impact broaching knive can be used approximately 20000 times.
The quoted system comes as a turnkey solution to include at least 2 specimen notching knives at no additional cost. Additional knives can be purchased separately.
Recently, GenNotch 4000 Notching System has been upgraded allowing the cutting capabilities of up to 60HRC.
Please specify the cutting requirements to your quality consultants for the most optimal impact V and U notching cutting solution for you.
Shavings and debris are simply collected on top of the machine. A simple brush or magnet is enough to clean the machine and keep it in top condition.
The NextGen broaching system requires little to no maintenance! The GenNotch system is equipped with an internal lubricating oil circulation system to reduce operator involvement on maintenance requirements.
The GenNotch is equipped with a dual broaching system and can prepare two samples in one pass!
The GenNotch 4000 series is a floor standing unit which is 43cm x 75cm x 125cm tall and weighs 200kg.
NextGen offers a variety of broaching tools to cover all international industry standards such as the Charpy and Izod V-type notch along with the U type notch as well!
A simple power requirement is all that is required to connect the GenNotch 4000 series Charpy notch broaching machine. A 3-phase, 5-line power requirement is needed. AC 380V 50/60Hz.
Absolutely! With a simple modification, both standard and sub-size Charpy and Izod Impact specimens can be prepared according to specification.
While we recommend an environment with laboratory standards, the GenNotch is robust and built to last for decades for Charpy V-notch and Charpy U-notch sample preparations.
Class J is widely used for lzod and Charpy impact test on softer metals, plastics and rubber specimens. Equipped with tensile impact pendulum and fixtures, it can carry on tests on plastic film and sheet. The newly enhanced design offers the most cost-effective configuration to address Charpy test from 1J to 50J, and lzod test from 1J to 22J.
NextGen's Class D – Dual Column Charpy Impact Testing system provides a high level of rigidity and specimen testing capacity. This Charpy Impact tester has a minimum capacity of 150J and a maximum capacity of 750J. The system comes standard with a digital display with software upgrade function for data plotting. The Class D impact system can also include automatic specimen feeding, cooling and heating systems as optional upgrades.
NextGen's Class G – Servo-Motor Single Column Charpy and Izod Impact Testing system is commonly used in R&D laboratories. The system offers the ultimate versatility of testing 150J, 300J or 450J capacities based on both Charpy and Izod test methods. The unit comes standard equipped with a servo motor and is designed to test at any preset angle. Additionally, this impact tester includes automatic braking of the pendulum. The standard analogue display can be upgraded to a touch screen interface. The Class G impact system can also include automatic specimen feeding, cooling and heating systems as optional upgrades.
NextGen's Class H – Servo-Motor Dual Column Charpy Impact Testing system offers of an exceptional combination of versatility and robust build. This impact system provides our most durable options designed with a dual column configuration. The system offers the ultimate versatility of testing 300J, 450J, 600J and a maximum of 750J capacities based on both Charpy and Izod test methods. The unit comes standard equipped with a servo motor and is designed to test at any preset angle. The unit comes standard with all the functions of our Class G tester as well as enhanced functionality upgrade of a force transducer inside the strikerwhich enables the determination of characteristic force, energy and displacement parameters such as pre-maximum force energy (Wm), the post maximum force energy, the general yield force (Fgy), the force at brittle fracture initiation (Fbf) and the arrest force (Fa).
NextGen offers a full range of impact specimen cooling and heating chamber designed to meet virtually all Charpy, Izod and Tensile Impact Testing requirements. NextGen's temperature chambers are a combination of user-friendliness, compact and robust build, offering the ultimate versatility of cooling and heating requirements.