NG-EML Series H – Horizontal Universal Testing Machine

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  • NG-EML Series H-205 horizontal testing system for metals, fasteners, composites, and long specimens
  • NG-EML Series H-205 horizontal tensile testing machine with protective guarding for extended specimen testing
  • NG-EML Series H-205 electromechanical horizontal universal testing machine for long specimen tensile testing
  • NG-EML Series H-506A horizontal tensile testing machine for wire rope, cable, chain, and sling applications
  • NG-EML Series H-506A heavy-duty horizontal tensile tester for high-force rope and sling testing
  • NG-EML Series H-506A high-force horizontal testing system for breaking load and proof load applications

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Horizontal Tensile Testing for Long and High-Force Specimens

The NG-EML Series H is a line of horizontal universal testing machines designed for tensile, proof load, elongation, and breaking force testing of long or difficult-to-handle specimens. The horizontal frame provides the test length and loading access required for wire ropes, cables, chains, rebar, slings, fasteners, structural components, and other full-length metal and industrial components.

Each system is configured around the customer’s application instead of being supplied as a fixed machine. Force capacity, test bed length, crosshead or cylinder stroke, test width, grips, fixtures, guarding, control system, and reporting workflow can be adapted to the specimen geometry, required test method, and facility layout. The series includes electromechanical screw-driven configurations for lower-force long specimens and hydraulic configurations for high-force industrial tensile and breaking load testing.

The NG-EML Series H is suitable for laboratories and production environments that need controlled horizontal loading, repeatable force and displacement measurement, guarded test area operation, and application-specific fixture design. Typical applications include tensile strength determination, proof load testing, breaking force testing, elongation measurement, batch quality control, and certification support for long specimens and assembled components.

Configuration Type: Electromechanical and hydraulic horizontal testing systems
Force Capacity: Reference configurations from 200 kN to 5,000 kN, with custom force capacities available based on application requirements
Typical Specimens: Wire rope, cable, chain, rebar, slings, fasteners, structural components, and long metal products
Testing Applications: Tensile strength, proof load, elongation, displacement-controlled loading, and breaking force testing
Customization: Force capacity, test bed length, stroke, grips, fixtures, guarding, software, and reporting options


One Horizontal Testing Platform, Configured for Your Application

The NG-EML Series H is available in multiple reference configurations to match different force ranges, specimen types, and fixture requirements. Each system can be adapted to the customer’s required capacity, test length, specimen geometry, and installation conditions.


200 kN Reference Configuration

NG-EML Series H-205

Electromechanical Horizontal Universal Testing Machine

Designed for lower-force horizontal tensile testing of long or oversized specimens. This configuration is suitable for metals, building components, large fasteners, composites, wood products, and similar materials where extended specimen length is required.

Capacity
200 kN
Drive Type
Electromechanical
Best For
Long lower-force specimens
NG-EML Series H-205 electromechanical horizontal universal testing machine for long specimen tensile testing

2,000 kN Reference Configuration

NG-EML Series H-206

Horizontal Tensile Testing Machine

A high-force horizontal configuration for industrial tensile testing of anchor chains, hooks, wire ropes, cables, stranded wire, rebar, ropes, and other long metal products. This configuration is intended for applications requiring higher tensile force and application-specific fixtures.

Capacity
2,000 kN
Drive Type
Hydraulic
Best For
Chains, ropes, rebar, cables
NG-EML Series H hydraulic horizontal tensile testing machine reference configuration

5,000 kN Reference Configuration

NG-EML Series H-506A

Heavy-Duty Horizontal Tensile Testing Machine

A heavy-duty horizontal testing configuration for high-capacity tensile strength and breaking force applications. This configuration is designed for steel wire ropes, fiber ropes, nylon ropes, slings, and other long specimens that require high-force loading and guarded test operation.

Capacity
5,000 kN
Drive Type
Hydraulic
Best For
Wire rope, slings, breaking load tests
NG-EML Series H-506A heavy-duty horizontal tensile tester for high-force rope and sling testing

Note: These models are reference configurations. Final force capacity, test bed length, stroke, grips, fixtures, protective guarding, control system, and software package can be customized according to the customer’s application requirements.


Technical Specifications — NG-EML Series H

The specifications below summarize reference configurations for the NG-EML Series H horizontal testing platform. Final force capacity, test bed length, stroke, grips, fixtures, guarding, and control package can be configured according to application requirements.

Reference Capacities
200 kN to 5,000 kN
Frame Type
Horizontal tensile testing platform
Configuration
Electromechanical or hydraulic horizontal testing systems
Specification H-205 H-206 H-506A
Force Capacity 200 kN 2,000 kN 5,000 kN
Drive / Actuation Electromechanical screw-driven Electro-hydraulic servo loading Hydraulic static tensile loading
Accuracy Class Class 1
Force Reading Accuracy ±1%
Force Resolution 1/500,000 FS
Max Sample / Tensile Space 9.84 ft
118″ (3,000 mm) maximum sample length
16.40 ft
197″ (5,000 mm) maximum tensile space
1.97–16.40 ft
600–5,000 mm tensile testing space
Stroke / Travel 39.37 in
39.4″ (1,000 mm) crosshead travel
9.84 ft
118″ (3,000 mm) piston travel
39.37 in
39.4″ (1,000 mm) cylinder stroke
Max Speed 0.001–500 mm/min 11.8″ (300 mm)/min moving speed
50 mm/min loading speed
11.8″ (300 mm)/min
Test Width / Internal Width 23.62 in
23.6″ (600 mm) test width
Application-dependent configuration 47.24 in
47.2″ (1,200 mm) internal frame width
Dimensions 22.97 × 4.17 × 1.97 ft
276 × 50 × 23.6″ (7,000 × 1,270 × 600 mm)
36.09 × 5.51 × 2.30 ft
433 × 66.1 × 27.6″ (11,000 × 1,680 × 700 mm)
41.01 × 6.69 × 3.22 ft
492 × 80.3 × 38.6″ (12,500 × 2,040 × 980 mm), excluding cover
Power 6 kW 12.5 kW 55 kW
Weight Custom / application-dependent Approx. 33,070 lb
33,069 lbs (15,000 kg), estimated
Approx. 88,185 lb
approx. 88,185 lbs (40,000 kg)

Typical Applications and Test Specimens

The NG-EML Series H is used for horizontal tensile, proof load, elongation, and breaking force testing of long specimens and assembled components. Typical applications include wire rope, cable, chain, rebar, slings, fasteners, and structural products that require extended test length, high-force loading, or application-specific fixtures.

Wire, Rope & Cable Testing

For tensile strength, elongation, and breaking force testing of wire rope, steel strand, fiber rope, nylon rope, cable assemblies, and lifting slings. These applications often require long test space, secure gripping, and protective guarding during specimen failure.

Chain, Hook & Hardware Testing

For proof load and tensile testing of anchor chains, hooks, shackles, lifting connectors, fasteners, and related hardware. Custom fixtures can be configured around the specimen shape, loading direction, and required test method.

Long Metal Product Testing

For testing rebar, stranded wire, long rods, structural bars, building components, and other full-length metal products. The horizontal frame provides the required specimen length and loading access when vertical test frames are not practical.

Industrial QA / R&D

For production quality control, batch acceptance, certification support, and research testing. Common measurements include tensile strength, proof load, elongation, displacement, breaking force, and deformation behavior under controlled loading.


Standards and Method Support

The NG-EML Series H can be configured to support tensile, proof load, breaking force, and force-verification workflows in accordance with selected ASTM, ISO, EN, and other recognized test standards. Applicable methods depend on the specimen type, force capacity, grips, extensometer setup, calibration requirements, and reporting procedure.

Commonly supported standards include:

  • ASTM E4 — Standard Practices for Force Calibration and Verification of Testing Machines
    Used for force calibration and verification of static or quasi-static tension and compression testing machines.
  • ISO 7500-1 — Metallic materials — Calibration and verification of static uniaxial testing machines — Part 1: Tension/compression testing machines — Calibration and verification of the force-measuring system
    Covers calibration and verification of tension/compression testing machines, including inspection and verification of the force-measuring system.
  • ASTM E8/E8M — Standard Test Methods for Tension Testing of Metallic Materials
    Used for room-temperature tension testing of metallic materials, including yield strength, tensile strength, elongation, and reduction of area.
  • ISO 6892-1 — Metallic materials — Tensile testing — Part 1: Method of test at room temperature
    Defines the method for tensile testing of metallic materials and the mechanical properties that can be determined at room temperature.
  • ASTM A370 — Standard Test Methods and Definitions for Mechanical Testing of Steel Products
    Covers mechanical testing procedures for steels, stainless steels, and related alloys used to determine properties required by steel product specifications.
  • ASTM A931 — Standard Test Method for Tension Testing of Wire Ropes and Strand
    Used for room-temperature tension testing of wire ropes and strand, including measured breaking force, yield strength, elongation, and modulus of elasticity.
  • ISO 3108 — Steel wire ropes — Test method — Determination of actual breaking force
    Specifies a tensile test to destruction for determining the actual breaking force of steel wire ropes.
  • ISO 15630-1 / EN ISO 15630-1 — Steel for the reinforcement and prestressing of concrete — Test methods — Part 1: Reinforcing bars, wire rod and wire
    Applies to test methods for reinforcing bars, wire rod, and wire used for reinforcing and prestressing of concrete.

Why Use a Horizontal Universal Testing Machine?

A horizontal universal testing machine is used when specimen length, weight, geometry, or expected elongation makes vertical testing impractical. The horizontal layout provides more usable test length, easier specimen handling, and better access for custom grips and fixtures.

Long products such as wire rope, cable, chain, rebar, slings, and assembled hardware can be positioned along the test bed instead of being lifted into a vertical frame. This improves loading access and helps maintain alignment during tensile, proof load, and breaking force testing.

For high-force applications, the horizontal design also supports protective guarding around the test area. This is important when testing specimens that may release stored energy at failure, including ropes, chains, cables, and sling assemblies.


Engineered for Long-Specimen Tensile Testing

The NG-EML Series H is configured around the specimen type, required force capacity, test length, stroke, fixture design, and safety requirements. The system can be supplied in electromechanical or hydraulic configurations depending on the application.

Horizontal Load Frame

The horizontal frame supports long specimens and provides stable loading alignment during tensile testing. Test space can be configured according to specimen length, fixture layout, stroke requirements, and available floor space.

Drive and Loading System

The H-205 configuration uses an electromechanical screw-driven system for lower-force long-specimen testing. The H-206 and H-506A configurations use hydraulic loading systems for higher-force tensile, proof load, and breaking force applications.

Force, Displacement and Extension Measurement

The system supports closed-loop control of force, displacement, and extension. Load cells, displacement sensors, and extensometer options can be selected according to the required test method and measurement accuracy.

Grips and Fixtures

Fixtures are selected according to specimen geometry and loading requirements. Available options may include pin-type grips, wedge grips, rope and cable fixtures, chain fixtures, hook and shackle fixtures, rebar fixtures, and custom tooling for non-standard components.

Safety Protection

The system can include protective shielding or a fully enclosed protective frame depending on force capacity and specimen type. Safety functions may include overload protection, travel limits, emergency stop controls, guarded test areas, and protective covers for breaking load tests.


Fully Customizable for Force Capacity, Test Length and Fixture Requirements

The NG-EML Series H is configured around the customer’s specimen type, required force range, test length, stroke, fixture design, safety requirements, and installation conditions. The listed models are reference configurations; final specifications can be adapted to the application.

Force Capacity

Load capacity can be selected according to the required tensile force, proof load, breaking force, and expected safety margin for the specimen.

Test Bed Length

The horizontal test bed can be configured for long specimens, extended assemblies, high-elongation samples, or application-specific test spacing.

Stroke / Travel

Piston stroke or crosshead travel can be matched to the expected elongation, loading procedure, and required displacement range.

Internal Frame Width

Frame width can be adjusted for oversized samples, wide fixtures, rope or chain assemblies, and components with non-standard geometry.

Grips and Fixtures

Fixture packages can include pin-type grips, wedge grips, rope and cable fixtures, chain fixtures, rebar fixtures, or custom tooling.

Protective Enclosure

Guarding can be configured for high-force tensile tests, breaking load applications, and specimens that may release stored energy at failure.

Load Cell and Extensometer Package

Measurement components can be selected for the required force range, displacement control, extension measurement, and test method accuracy.

Software and Reporting

Test methods, result calculations, real-time graphs, report templates, and data export workflows can be configured for laboratory or production use.

Power Supply and Site Layout

Electrical supply, hydraulic power unit location, operator access, specimen handling, and available floor space can be reviewed during configuration.

Foundation and Installation Requirements

Heavy-duty systems can be configured with project-specific foundation, anchoring, access, and installation requirements based on machine size and load capacity.

Configuration Note: Each NG-EML Series H system should be specified based on specimen type, maximum force, required test length, expected elongation, grip design, safety requirements, and facility constraints.


Test Control, Data Acquisition and Reporting

The NG-EML Series H can be supplied with a closed-loop control system for force, displacement, and extension measurement. The control package is selected according to the machine configuration, required capacity, sensor package, and test method.

The software supports programmable test procedures, real-time display of force and displacement data, live graphing, custom report formats, and result calculations for tensile strength, proof stress, yield behavior, elongation, modulus, and breaking force. For production or laboratory workflows, reports and test data can be configured for export and review based on the customer’s documentation requirements.

Core functions include:

  • Closed-loop control of force, displacement, and extension
  • Real-time display of load, displacement, extension, time, and graph data
  • Programmable test procedures for different specimen types and test methods
  • Customizable report templates and result fields
  • Data export options, including Excel export where configured
  • Calculation of tensile strength, proof stress, yield values, elongation, modulus, and breaking force
  • Operator safety logic, including overload, travel limit, and emergency stop functions
For Laboratories

Need Additional Quality Control Equipment to Build Your Laboratory?

Horizontal tensile testing is only one part of a complete quality control laboratory. NextGen can help you equip your entire lab with impact testers, notching and broaching systems, cooling chambers, tensile testers, hardness testers, specimen preparation equipment, and other supporting solutions, all coordinated as one complete project.

  • One partner to equip your complete laboratory
  • Installation, training, calibration
  • Support for the life of the equipment

FAQs

It is a horizontal universal testing machine for tensile, proof load, elongation and breaking force testing of specimens that are long or awkward to handle upright.

Wire rope, cable, chain, rebar, slings, fasteners and structural components all share the same problem on a vertical frame: the specimen is longer than the column allows, or too heavy to hang safely. A horizontal bed removes both constraints.

Reference configurations run from 200 kN to 5,000 kN, and the bed is built to the free length the specimen needs rather than to a catalogue dimension.

Test length. A vertical frame is limited by its column height, and a 6 metre sling or a rope sample simply will not fit. A horizontal bed can be built to the length the specimen needs.

Handling is the second reason. Long, heavy specimens are loaded onto a bed rather than lifted into an upper grip, which changes the safety picture for a two-person laboratory.

For shorter specimens a vertical machine remains the better choice, and our universal testing machines cover that side.

Reference configurations run from 200 kN to 5,000 kN, and capacities outside that range are built to the application rather than picked from a list.

The three reference points are the H-205 at 200 kN, electromechanical and aimed at longer lower-force specimens; the H-206 at 2,000 kN, hydraulic, for chains, ropes, rebar and cables; and the H-506A at 5,000 kN for steel wire ropes, fibre ropes, nylon ropes and slings.

Capacity is only half the specification. Send the specimen and the test length together: request a quote.

Electromechanical screw-driven configurations suit lower forces on long specimens, where controlled displacement and a clean load curve matter more than raw capacity.

Hydraulic configurations carry the high-force industrial work: breaking load on chains and ropes, proof load on heavy assemblies, and anything where 2,000 kN and above is required.

The choice usually follows the force first and the control mode second. If your method specifies a loading rate rather than a simple pull to failure, say so early: contact us.

Wire rope, cable, chain, rebar, slings, fasteners, structural components and other long metal products, including assembled components rather than machined coupons alone.

That last point matters. Many horizontal tests are run on a finished assembly, a sling with its terminations or a chain with its links, where the object of the test is the assembly and not the raw material.

Each specimen family needs its own fixture, which is why the machine is configured rather than supplied as a fixed model. The fixture, not the frame, is usually what decides the configuration, so send the termination or the assembly drawing with the enquiry: request a quote.

Yes. Proof load testing is one of the machine's stated applications, alongside tensile strength, elongation and breaking force.

A proof load test holds a defined load without taking the specimen to failure, so the component can be certified and put into service. That places the demand on load holding stability rather than on peak force.

Where certification support is required, the reporting workflow can be configured to produce the record the certificate needs, including the machine's own verification status.

Configuration follows the method you report against. Tensile testing of metallic materials is usually ISO 6892-1 or ASTM E8/E8M, and product-form requirements often arrive through ASTM A370.

For reinforcing steel the reference is EN ISO 15630-1, and for wire rope and strand work ASTM A931 and ISO 3108 are the ones that come up.

Machine force verification itself follows ISO 7500-1 and ASTM E4.

Through the same route as any uniaxial testing machine: verification of the force measuring system against ISO 7500-1 and ASTM E4, with a certificate recording the class achieved.

That verification is what makes a reported breaking force defensible. Without it, the number is a reading rather than a measurement.

Verification intervals are usually annual or tied to a quality system. We can arrange it with the machine: contact us.

Force capacity, test bed length, crosshead or cylinder stroke, test width, grips, fixtures, guarding, control system and reporting workflow.

The reason the list is that long is that no two horizontal applications share a specimen. A chain test needs different holding, different guarding and a different bed length than a rebar test.

Configuration starts from the specimen drawing and the facility layout rather than from a model number. Send both and the quotation comes back as a specification rather than a price for a standard frame: request a quote.

Bed length is a configured dimension, set by the free length your specimen requires plus the space the grips and fixtures occupy at each end.

The usual driver is the standard: many rope and sling methods specify a minimum free length between terminations, and the bed has to accommodate that plus stroke.

Send the method and the longest specimen you expect to test, and the bed length falls out of it: request a quote.

Fixtures are matched to the specimen family: wedge or socket arrangements for rope and strand, pin and shackle arrangements for chain and slings, and threaded or shouldered holding for fasteners and rebar.

Because the specimen is often an assembly, the fixture has to hold the termination the customer supplies rather than a machined gauge section.

Our wider range of grips and fixtures shows the holding principles, though horizontal systems are usually fitted with application-specific tooling.

Through guarded test area operation, which is part of the configuration rather than an accessory.

The hazard on a horizontal frame is specific: a rope or chain that fails at high load releases energy along the bed axis, so guarding has to contain along the length and not only at the sides.

Guarding is specified against the capacity and the specimen type. It is one of the first things to settle when the machine is being configured: contact us.

Elongation measurement and displacement-controlled loading are both listed applications, alongside tensile strength and breaking force.

On long specimens, elongation is usually taken over a defined free length rather than a short gauge, and the measurement approach has to suit both the specimen and the method.

Which technique fits depends on the standard you work to and on whether the specimen survives the test. For metallic materials the reference is usually ISO 6892-1 or ASTM E8/E8M, which set out how the gauge length is marked and measured.

It is intended for laboratories and production environments, and batch quality control is one of the stated applications.

For production use the questions shift from peak capacity to cycle time, fixture changeover and how results reach the quality record, which is why the reporting workflow is configurable.

Certification support for long specimens and assembled components is part of the same picture, which is why the fixture package and the report are specified together rather than separately.

From the specimen. If it is a long lower-force item such as a building component, a large fastener or a wood or composite section, the 200 kN H-205 is the starting point.

For anchor chains, hooks, wire ropes, stranded wire and rebar, the 2,000 kN H-206 is the usual reference. Steel wire ropes, fibre and nylon ropes and slings at the top end point to the 5,000 kN H-506A.

These are reference configurations rather than fixed catalogue items, so treat them as a starting point: request a quote.

Facility layout is one of the configuration inputs, together with the specimen geometry and the test method.

A horizontal machine takes floor length rather than ceiling height, which usually makes it easier to place than a tall frame, but the access along both ends has to be planned for loading long specimens.

Send a layout drawing with your enquiry and the configuration can be shaped around it: contact us.

The control system and reporting workflow are configured with the machine rather than fixed, so the output can be shaped to the record your quality system expects.

For certification work that usually means a report carrying the specimen identification, the method, the measured force and the verification status of the machine.

Tell us what your certificates have to show and the software side is specified around it. Where the record has to name the machine's verification status, that comes from the ISO 7500-1 certificate rather than from the software.

A horizontal system of this size is installed and commissioned rather than delivered and switched on, particularly in the high-force hydraulic configurations.

Commissioning covers the force verification, the fixture fitting for your first specimen family and the operator handover on guarded operation.

To scope it for your site, request a quote or contact us.