GenPress MFA MOT Fully Automatic Mounting Presses for Metallographic Sample Preparation is an advanced automatic mounting press for compression mounting of material samples. The fully automatic mounting press system is controlled with a 7” touch screen controller where the parameters for heating, cooling and timing can all be adjusted and saved. GenPress - automatic hot mounting press can store up to 100 operator created programs which can be easily selected and repeated. The fully automatic metallographic mounting press system frees the operator to perform other tasks in the laboratory during the cycle and sounds an alarm when the cycle is completed.
The MFA series - mounting presses has an integrated motorized system to apply the necessary compression to form quality samples. The unit is conveniently sized to be configured for any laboratory or production setting. Sample sizes are available in 1”, 1.25", 1.5", 1.75”, 2" as well as 25mm, 30mm, 40mm and 50mm. With the use of optional sample spacers, the MFA series - hot mounting presses can prepare one to two mounted samples in a single cycle. This state-of-the-art automatic mounting press provides a cost effective option for a fully automatic metallography mounting press.
Mold Assembly (please identify which size of mold assembly upon ordering)
Water Inlet Pipe
High Quality ABS Shell allowing for a modern appearance with ease of cleaning and maintenance
Touch Screen Control – 7” User Friendly Interface
Integrated Cooling System allows for more efficient sample preparation times
Molds can be customized depending on your size requirements
Operated Manually or Automatically – depending on your requirements
Up to 100 Sets of Cycle Memory
Up to 2 samples can be produced in one cycle
GenPress MFA MOT
Ø22/25/30/40/45/50mm or Ø 1"/1.25"/1.5"/1.75"/2"
Programmable database with the ability to store over 100 programs
Pressure Setting Range
0 - 200℃ adjustable
Cooling Down Time Range
Automatic loading pressure (by motorized system)
Water cooling (Chiller available as an optional purchase)
Can edit and save over 100 mounting programs
Operation and Display Mode
7-inch touch screen
Automatic and/or Manual Operation
AC220V 50/60 Hz
Dimension & Weight
460 x 600 x 500mm; 60kg / 18” x 24” x 20”; 132lbs
The GenPress MFA MOT is designed to streamline and optimize the process of preparing metallographic samples. Its central role is to automatically compress material samples, ensuring they are set and ready for detailed examination. This compression process is crucial because it provides a stable sample for microscopic and macroscopic analysis, ensuring clarity and accuracy in the results.
Machine automation is its standout feature. Rather than manual operations, which can sometimes lead to inconsistencies, the GenPress MFA MOT guarantees uniform treatment of each sample. This consistency ensures results reliability, which is of paramount importance in metallography.
Furthermore, the advanced design allows lab technicians to adjust various parameters, like heating, cooling, and timing, via a 7” touchscreen controller. This adaptability ensures that the machine can cater to a variety of sample types and requirements.
The GenPress MFA MOT - Fully Automatic Mounting Presses are equipped with a state-of-the-art 7” touchscreen controller, acting as the central hub for overseeing the entire mounting process. The design is geared towards offering maximum convenience and precision to the user during metallographic sample preparation.
This controller provides users with the flexibility to set and modify vital parameters essential to preparation. Specifically, they can adjust the heating and cooling rates, along with determining the exact duration of each sample mounting. A detailed control system ensures that each sample is prepared under optimal conditions.
Moreover, another user-friendly feature of the system is its capability to save these customized settings. This means that once a particular set of parameters has been determined to be ideal for a specific sample type or requirement, they can be recorded for future use. This saves time on subsequent sample preparations but also ensures consistency across multiple samples of the same type.
The GenPress MFA MOT - Fully Automatic Mounting Presses have been meticulously designed to the specific needs of the end user, especially when it comes to customizing and repeating specific sample preparation sequences. One of its features is the machine's ability to store an impressive number of operator-created programs, numbering up to 100.
Laboratory and research institutions benefit from consistency and efficiency. Once an operator establishes an ideal program tailored to a specific material or desired result, this setting can be saved for future reference. Hence, instead of reprogramming the press every time, users can quickly select from the saved programs, making the mounting process seamless and efficient.
Furthermore, the easily accessible selection ensures that repeating a specific sequence, especially for routine preparations or larger sample batches, is both quick and error-free. This design choice ensures a high degree of reproducibility across samples and reduces variability, leading to more accurate and reliable results in metallographic analyses.
There are a number of advantages to using GenPress MFA MOT - Fully Automatic Mounting Presses not just to automate sample preparation, but also to optimize workflow within a lab environment. Due to the demands of modern laboratories, where efficiency plays a vital role, this mounting press incorporates features to maximize productivity in order to meet those demands.
Firstly, the system operates autonomously once initiated. This means that instead of having the operator stand by and monitor the process, they are free to engage in other vital tasks within the lab. Multitasking ensures no time is wasted, especially during lengthy sample preparation cycles.
Furthermore, an alarm system adds another layer of convenience. Operators don’t need to constantly check progress. Instead, the alarm will audibly notify them once a cycle is completed. This means there's less room for errors due to oversight and ensures timely removal and processing of the prepared samples.
At the core of the system is the mounting press itself, which facilitates mounting. Accompanying the mounting press is the mold assembly, a crucial element responsible for shaping the samples. It's worth noting that users can specify the size of this mold assembly based on their requirements when placing an order.
Supplementing these primary components are tools and accessories aimed at providing a more efficient and effective process. The powder spoon aids in the accurate measurement and transfer of molding materials, while the funnel ensures precise pouring, minimizing waste and mess. Water management is streamlined through the inclusion of a water inlet pipe for coolant introduction and a drain pipe for its removal.
For maintenance and operational efficiency, the configuration also includes a cleaning brush to keep the system in optimal condition. A dual spacer is provided to ensure samples are properly aligned and spaced during pressing. Lastly, the operation manual serves as a comprehensive guide, ensuring users can navigate all features and get the maximum out of their GenPress MFA MOT system.
With the GenPress MFA MOT - Fully Automatic Mounting Presses, users will benefit from a High Quality ABS Shell. Firstly, ABS, which stands for Acrylonitrile Butadiene Styrene, is renowned for its robustness and durability. This means the shell is designed to withstand regular usage in a laboratory environment, ensuring the longevity of the equipment.
Secondly, its modern design not only enhances the equipment's aesthetics but also complements contemporary laboratory settings. This can make the workspace appear more professional and up-to-date. The sleek design also offers functional advantages. With smooth surfaces and fewer crevices, the ABS shell is easier to clean.
Furthermore, ease of maintenance is another significant benefit. The nature of the shell ensures that users can quickly wipe off any residues or contaminants, keeping the press in optimal condition. This not only aids in maintaining operations efficiency and accuracy but also ensures that the equipment remains hygienic, which is paramount in a laboratory setting. In summary, the High Quality ABS Shell provides a blend of aesthetic appeal, functionality, and ease of maintenance.
The GenPress MFA MOT - Fully Automatic Mounting Presses are equipped with an Integrated Cooling System that significantly elevates the efficiency and quality of the sample preparation process. This system plays a pivotal role in quickly cooling down samples after the mounting process, ensuring that the samples retain their structure and integrity.
One of the main benefits of integrated cooling is the reduction in sample preparation times. Metallographic sample preparation requires swift transitions between heating and cooling. This ensures that the sample is properly prepared and is ready for subsequent steps in the analysis process in a timely manner. By eliminating prolonged waiting times for samples to cool naturally, the system accelerates the overall workflow.
Furthermore, this efficient cooling mechanism helps achieve consistent results. Uniform and rapid cooling means less chance of sample warping or structural changes, leading to more accurate and repeatable results. It also reduces the risk of potential damage to sensitive samples, which might be affected by prolonged heat exposure.
Yes, the GenPress MFA MOT - Fully Automatic Mounting Presses are designed to cater to laboratories and research facilities' diverse needs. Recognizing that different studies and analyses may necessitate different sample sizes, the mounting press offers customized molds.
Based on the specific requirements, users can choose molds that align with their desired sample dimensions. This ensures that the resulting mounted samples are of the right size and shape for subsequent analyses. This maximizes the accuracy and reliability of the results. Moreover, it ensures that samples are consistently mounted, regardless of their size, providing uniformity across multiple samples.
The adaptability offered by customizable molds is a testament to the GenPress MFA MOT's commitment to versatility and user-centric design. By providing this customization option, the mounting press ensures that it can serve a wide range of applications and cater to various research needs. This makes it a valuable asset in any laboratory or research setting. In conclusion, with the GenPress MFA MOT, you have the assurance of a system that can be tailored to your specific size requirements, ensuring optimal performance every time.
Yes, GenPress MFA MOT - Fully Automatic Mounting Presses offer exceptional operational flexibility. Depending on the user's specific requirements or preferences, the system can be set to function manually or automatically.
This dual-mode functionality ensures that users can choose the method that best aligns with their comfort level and the specific task at hand. For instances where precision, hands-on control is desired, the manual mode provides the operator with direct oversight of the mounting process. This is particularly beneficial when handling sensitive or unique samples that require special attention.
On the other hand, for routine tasks or when dealing with a large volume of samples, automatic mode can be engaged. This mode facilitates efficiency by allowing the machine to handle the mounting process autonomously based on pre-set parameters, freeing the operator to attend to other tasks.
The GenPress MFA MOT - Fully Automatic Mounting Presses is designed to provide the finest of both worlds – the meticulous control of manual operation and the streamlined efficiency of automatic functioning. By granting operators this choice, the mounting press ensures adaptability to various situations, enhancing its utility in diverse laboratory environments.
This fully automatic mounting press from GenPress boasts remarkable efficiency in its operation as it is fully automatic in every aspect of its design. There is the possibility of producing up to two samples in a single cycle using this machine. As a result of this dual-sample feature, laboratories and settings that handle a substantial volume of material samples will find it especially beneficial, since it is a significant time-saver for the preparation of materials.
Due to the fact that the GenPress MFA MOT can mount two samples concurrently, it is possible to minimize the overall operational time, which results in faster turnaround times for sample analysis. This feature, in tandem with its other advanced functionalities, ensures that the mounting press stands out as a top-tier choice for metallographic sample preparation. Whether for research, quality control, or any other analytical purpose, this capability enhances the productivity and efficiency of the entire sample preparation workflow.
The GenPress MFA MOT - Fully Automatic Mounting Presses offer a diverse range of mold diameters to cater for various material sample sizes. Users can choose from metric diameters, specifically Ø22mm, Ø25mm, Ø30mm, Ø40mm, Ø45mm, and Ø50mm. Additionally, for those who prefer or are accustomed to the imperial measurement system, the mounting press also provides options in inches: Ø 1", Ø 1.25", Ø 1.5", Ø 1.75", and Ø 2".
Such a wide array of mold diameters ensures that the GenPress MFA MOT can accommodate a multitude of sample sizes. This makes it versatile for different applications and user requirements. Whether dealing with smaller samples or larger ones, the mounting press is designed to provide the most efficient fit, ensuring optimal compression and sample quality. As a result of this adaptability, the press demonstrates its commitment to precision, convenience, and ease of use during the preparation of samples.
The GenPress MFA MOT - Fully Automatic Mounting Presses have a robust system of pressure capability. Depending on the operation, it can handle pressures ranging from 0 Bar, which is ideal for delicate operations, up to 300 Bar. Having such a wide range of options ensures that the press can accommodate a wide range of metallographic sample preparations. These range from those requiring gentle mounting pressures to more demanding tasks that necessitate higher compression forces.
This expansive pressure range offers users the versatility needed to prepare different types of samples effectively. By properly adjusting the pressure to the specific requirements of the material and the desired outcome, users can achieve optimal results. Furthermore, such a high maximum pressure threshold means that the GenPress MFA MOT is suitable for even the most challenging mounting tasks. The flexibility in pressure settings underscores the press's commitment to precision and adaptability in metallographic sample preparation.
The GenPress MFA MOT - Fully Automatic Mounting Presses offer a dynamic and adjustable pressure setting range tailored to meet diverse metallographic sample preparation needs. Users can modify the pressure settings starting at a gentle 0 Bar, suitable for more delicate operations. They can also incrementally increase it up to 60 Bar. This broad range ensures that the mounting press can adapt to various material samples. This allows operators to set the ideal pressure depending on the specific requirements of the task at hand.
Having a wide adjustable range like this brings versatility to the laboratory. This enables the preparation of multiple types of samples with different hardness and characteristics. By customizing the pressure within this range, the GenPress MFA MOT ensures that samples are mounted under optimal conditions, thus delivering precise and consistent results. This feature not only enhances the efficiency of the sample preparation process. It also emphasizes the equipment's capability to handle both routine and specialized tasks with the utmost accuracy.
GenPress MFA MOT - Fully Automatic Mounting Presses feature a robust heating system that has a 2KW power rating. It ensures that the sample is heated quickly and uniformly, which plays a crucial role in the preparation of metallographic samples. As a result of the substantial 2KW power, the mounting press is able to efficiently heat up the samples, speeding up the mounting process and reducing the amount of time that goes into it.
This capacity is especially advantageous for laboratories that handle a significant volume of samples daily, as it ensures consistent heating performance throughout. 2KW heating power strikes a balance between energy efficiency and performance, facilitating optimal sample preparation conditions while conserving energy. The GenPress MFA MOT is thus not only efficient at delivering precise results but also designed for energy conservation. This underlines its commitment to performance and sustainability.
GenPress MFA MOT - Fully Automatic Mounting Presses offer a wide range of temperature ranges, ranging from 0°C to 200°C, making them suitable for a variety of mounting applications. With such a wide range of products, metallographic sample preparation requirements can be accommodated in a variety of ways.
The ability to adjust temperature settings provides technicians with the precision needed to cater to diverse materials with distinct heating needs. Whether dealing with heat-sensitive specimens that require lower temperatures or more resilient samples that need higher heat, the GenPress MFA MOT stands ready to deliver. Its adjustable nature ensures that mounted samples are neither too cold nor too hot, preserving their integrity and structure.
This mounting press can be used in a range of temperatures from 0 to 200°C, ensuring flexibility and precision during the mounting process. A tool like this confirms its place as one of the most important tools for professionals in the field of metallography.
GenPress MFA MOT - Fully Automatic Mounting Presses feature an advanced automatic pressure loading mechanism. Instead of manual processes, this system uses a motorized mechanism to apply the necessary pressure to the samples. This ensures consistency, precision, and repeatability in the mounting process.
The advantages of such an automated system are numerous. First, it eliminates human error, ensuring that each sample receives the optimal pressure for its mounting needs. Furthermore, this automation results in a streamlined and efficient process, which is beneficial for labs that handle high volumes of samples.
Moreover, the motorized system is designed for robustness and durability, ensuring consistent and even pressure throughout the cycle. This consistency guarantees that the samples are mounted properly, preserving their structural integrity and facilitating accurate analysis.
The GenPress MFA MOT - Fully Automatic Mounting Presses utilize an automated, motorized system for pressure loading, enhancing accuracy, efficiency, and consistency in the metallographic sample preparation process.
The GenPress MFA MOT - Fully Automatic Mounting Presses offer a versatile working mode, catering to both automatic and manual operations. This flexibility allows users to select the best mode for their specific needs and preferences.
In automatic mode, the system autonomously manages the mounting process, following predefined parameters and sequences. This is especially beneficial for repetitive tasks or when consistency is very important, as it minimizes human intervention and errors.
On the other hand, manual mode provides operators with increased control over mounting. This is ideal for more complex or unique samples, where specific adjustments might be needed. Operators can intervene, making real-time decisions and tweaks to ensure optimal results.
This dual working mode makes the GenPress MFA MOT - Fully Automatic Mounting Presses adaptable to various scenarios and requirements. Whether users seek automation efficiency and consistency or the hands-on control of manual operation, this mounting press delivers. Its design ensures that laboratories and production settings can optimize metallographic sample preparation, maximizing efficiency and accuracy.
The GenPress MFA MOT - Fully Automatic Mounting Presses are designed with energy efficiency in mind, ensuring optimal performance with minimal energy usage. It consumes 2.2KW. This power rating is essential as it indicates the machine's energy demands when operating at full capacity.
When selecting a mounting press, or any equipment for that matter, understanding its power consumption is vital. It not only gives insight into equipment operational costs but also its compatibility with the existing electrical infrastructure. The 2.2KW power rating of the GenPress MFA MOT ensures the necessary performance without undue strain on the electrical system.
It's worth noting that this power consumption is balanced with its array of features, from automatic and manual operations to integrated systems. This ensures that the energy it uses is effectively converted into productive work. Thus, users can be confident that, with the GenPress MFA MOT, they are investing in a piece of equipment that is both energy-efficient and high-performing.
The GenPress MFA MOT - Fully Automatic Mounting Presses are engineered to be adaptable and versatile, fitting seamlessly into various settings. It requires an AC220V power supply and operates at 50 or 60 Hz. This specification means the machine is designed for compatibility with standard electrical networks found in many regions worldwide.
The choice of AC220V ensures a steady and consistent power flow, which is crucial for precision operations. 50/60 Hz dual-frequency compatibility further enhances its versatility, making it suitable for regions with either of these standard electrical frequencies.
Potential users should always check their local power supply standards before purchasing equipment. For the GenPress MFA MOT, the power supply requirement of AC220V 50/60 Hz ensures that the machine can be effortlessly integrated into most laboratory or industrial settings. This is without the need for additional electrical modifications or adapters. This is a testament to the machine's user-centric design, taking into account the varied power supply standards across different locations.
GenPress' MFA MOT - Fully Automatic Mounting Presses come with a compact design and come with dimensions that measure 460mm x 600mm x 500mm. 18 inches by 24 inches by 20 inches is the size of the unit in imperial units. The weight of the device is 60 kilograms, which is equivalent to 132 pounds.
The machine's thoughtfully designed size makes it highly adaptable, fitting seamlessly into various environments, from tightly spaced laboratories to large production facilities. This adaptability is particularly beneficial in labs and workshops where space is limited, ensuring efficient use of the available area. Despite its relatively modest footprint, the GenPress MFA MOT does not compromise on its functionalities or features. Its size, coupled with its comprehensive features, showcases efficiency and performance. The device exemplifies how advanced equipment can be both space-saving and highly functional, catering to today's metallurgical and metallographic settings.
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