Grips and Fixtures for Hydraulic Universal Testing Machines

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Grips and Fixtures for Hydraulic Universal Testing Machines

Reliable Fixturing Solutions for High-Force Hydraulic UTMs

NextGen Bolt and nut tensile grip - NGB206A

Hydraulic Universal Testing Machines (UTMs) from NextGen are engineered for high-force material testing across demanding industries like aerospace, automotive, construction, and metallurgy. To match the force and complexity of these applications, specialized grips and fixtures are required to deliver safe, accurate, and repeatable results. NextGen’s fixturing solutions for hydraulic UTMs are designed in full compliance with ASTM, ISO, DIN, and JIS standards, covering many tests including tensile shear, proof load, flexural bending, and rock or composite splitting.

Each fixture is fully compatible with NextGen’s hydraulic UTM systems, for smooth integration and high durability even under daily intensive use. Whether you are testing fasteners, composites, or structural components, these grips and fixtures provide the reliability and performance necessary to meet modern testing demands.


Fixtures for Hydraulic Machines

Nine fixtures share one thing - they are all built for hydraulic frames, where the loads run from hundreds to thousands of kilonewtons. Beyond that they have nothing in common, so they are grouped here by the test. The first shears steel welding mesh at 1000 kN.

Model NGA106A

Tensile Shear Fixture

The NGA106A Tensile Shear Fixture is built for shear testing of steel welding mesh. With a maximum load capacity of up to 1000 kN, this fixture offers precise and repeatable performance for suspended clamping applications. It features hydraulic clamping from the upper grip and supports a variety of standard specimen diameters. The fixture conforms to GB/T 1499.3 and is engineered for use under ambient test conditions.

NextGen Tensile shear fixture - NGA106A - sizeNextGen Tensile shear fixture - NGA106A
Table 1. NGA106A Tensile Shear Fixture
Parameter Specification
Application Shear test for steel welding mesh
Maximum Force ≤1000 kN
Grip Weight 22 lbs (10 kg)
Connection Clamped by upper hydraulic grip
Connecting Rod Diameter Φ32 mm
Grip Length (A) 15.6 in (395 mm)
Groove Width (B) 0.87 in (22 mm)
Grip Width (C) 4 in (101 mm)
Working Temperature Ambient
Standard GB/T 1499.3
Clamping Mode Suspended
Minimum Test Space 16.7″ (425 mm)
Specimen Diameter Φ6, Φ8, Φ10, Φ12, Φ16 mm

The next two apply proof load to nuts, and they differ only in capacity. This is the 600 kN version.

Model NGA605A

Proof Load Test for Nuts

The NGA605A Proof Load Test Fixture is engineered for verifying the proof load strength of nuts under controlled tensile loading. Capable of handling up to 600 kN, this fixture complies with GB/T 3098.2-2010 and ISO 898-2012 standards. It is suitable for suspended clamping via hydraulic grips and supports many both standard and optional nut sizes, including fine thread options. This fixture is suited to for compliance with nut property class ≤10 specifications.

NextGen Proof load test for nuts - NGA605A - SizeNextGen Proof load test for nuts - NGA605A
Table 2. NGA605A Proof Load Test Fixture for Nuts
Parameter Specification
Application Proof load test for nuts
Maximum Force ≤600 kN
Weight Upper Grip: 26 lbs (12 kg)
Lower Grip: 26 lbs (12 kg)
Connection Clamped by hydraulic grip
Height (A / B) Upper: 11.4″ (290 mm)
Lower: 11.4″ (290 mm)
Grip Width (C) 67.5 mm
Working Temperature Ambient
Standard GB/T 3098.2-2010ISO 898-2012
Clamping Mode Suspended
Nut Property Class ≤10
Standard Accessories M6, M12, M16, M20
Optional Accessories M5, M7, M8, M10, M14, M18, M22, M24, M27,M5 - M27 with fine pitch thread

The same test at 2000 kN.

Model NGA206A

Proof Load Test for Nuts

The NGA206A Proof Load Test Fixture is built for testing the tensile proof load capacity of nuts in compliance with GB/T 3098.2-2010 and ISO 898-2012 standards. With a heavy-duty load capacity of up to 2000 kN, this fixture accommodates larger nut sizes and higher force applications. It uses a hydraulic clamping system and operates under ambient conditions. The system supports both standard and optional thread sizes, including fine-pitch configurations, for broad testing coverage.

NextGen Proof load test for nuts - NGA206A - SizeNextGen Proof load test for nuts - NGA206A
Table 3. NGA206A Proof Load Test Fixture for Nuts
Parameter Specification
Application Proof load test for nuts
Maximum Force ≤2000 kN
Weight Upper Grip: 53 lbs (24 kg)
Lower Grip: 53 lbs (24 kg)
Connection Clamped by hydraulic grip
Height (A / B) Upper: 14.8″ (375 mm)
Lower: 14.8″ (375 mm)
Grip Width (C) 78 mm
Working Temperature Ambient
Standard GB/T 3098.2-2010ISO 898-2012
Clamping Mode Suspended
Nut Property Class ≤10
Standard Accessories M16, M20, M27, M36
Optional Accessories M5 - M39 incl. fine pitch: M5, M6, M7, M8, M10, M12, M14,M18, M22, M24, M30, M33, M39 and all fine threads

Bolts need a grip rather than a seat, and the next two provide it for tension, proof load and wedge load alike. At 600 kN, with its own table of minimum specimen lengths - a bolt too short cannot be gripped and pulled at the same time.

Model NGB605A

Bolt and Nut Tensile Grip

The NGB605A Bolt and Nut Tensile Grip is a multifunctional fixture designed for tension, proof load, and wedge load testing of bolts and nuts. Engineered to handle up to 600 kN of force, it conforms to GB/T 3098.2-2010 and ISO 898-2012 standards. The system is suspended and clamped hydraulically for secure and accurate testing. It supports many thread sizes, including both standard and fine pitch configurations, and is suitable for nut property class ≤10.9.

NextGen Bolt and nut tensile grip - NGB605A - SizeNextGen Bolt and nut tensile grip - NGB605A
Table 4. NGB605A Bolt and Nut Tensile Grip
Parameter Specification
Application Tension, proof load, and wedge load test for bolts and nuts
Maximum Force ≤600 kN
Weight Upper Grip: 26 lbs (12 kg)
Lower Grip: 26 lbs (12 kg)
Connection Clamped by hydraulic grip
Height (A / B) Upper: 11.4″ (290 mm)
Lower: 11.4″ (290 mm)
Grip Width (C) 67.5 mm
Working Temperature Ambient
Standard GB/T 3098.2-2010ISO 898-2012
Clamping Mode Suspended
Nut Property Class ≤10.9
Standard Accessories M6, M12, M16, M20
Optional Accessories M4 - M27 incl. fine threads: M4, M5, M7, M8, M10, M14,M18, M22, M24, M27 and fine-pitch M4 - M27

The table below shows the shortest acceptable specimen length (in mm) for various bolt thread specifications when performing wedge load, tensile, or stud tension tests. These lengths ensure the sample fits securely and performs accurately under load.

Table 5. Minimum Required Bolt Specimen Lengths
Specification M4 M5 M6 M7 M8 M9 M10 M12
Specimen Length (mm) 9 10 11 19 20 21 22 32
Table 6. Minimum Required Bolt Specimen Lengths
Specification M14 M16 M18 M20 M22 M24 M27
Specimen Length (mm) 39 41 93 100 102 104 107

Load Configurations

The illustrations below depict the different configurations supported by the fixture for bolt and nut testing:

Table 7. Minimum Required Bolt Specimen Lengths
NextGen Bolt and nut tensile grip - NGB605A - Size 2 NextGen Bolt and nut tensile grip - NGB605A - Size 4 NextGen Bolt and nut tensile grip - NGB605A - Size 5
Fig. 1 - Wedge Load Fig. 2 - Bolt Tension Fig. 3 - Stud Tension
  • Fig. 1 - Wedge Load: Applied angular load to evaluate bolt integrity under shear forces.
  • Fig. 2 - Bolt Tension: Direct tensile load applied along the axis of the bolt.
  • Fig. 3 - Stud Tension: Axial tensile loading applied to threaded studs without heads.

The same grip at 2000 kN, again with the specimen lengths it needs listed separately.

Model NGB206A

Bolt and Nut Tensile Grip

The NGB206A Bolt and Nut Tensile Grip is built for high-force testing applications including tension, proof load, and wedge load testing of bolts and nuts. Supporting loads up to 2000 kN, this system is suited to testing large-diameter fasteners in compliance with GB/T 3098.2-2010 and ISO 898-2012. With hydraulic clamping and suspended test mode, it ensures safe and repeatable results under ambient conditions. This grip supports nut property classes up to 12.9 and accommodates many standard and optional accessories.

NextGen Bolt and nut tensile grip - NGB206A - SizeNextGen Bolt and nut tensile grip - NGB206A
Table 8. NGB206A Bolt and Nut Tensile Grip
Parameter Specification
Application Tension, proof load, wedge load test for bolts and nuts
Maximum Force ≤2000 kN
Weight Upper Grip: 53 lbs (24 kg)
Lower Grip: 53 lbs (24 kg)
Connection Clamped by hydraulic grip
Height (A / B) Upper: 14.8″ (375 mm)
Lower: 14.8″ (375 mm)
Grip Width (C) 78 mm
Working Temperature Ambient
Standard GB/T 3098.2-2010ISO 898-2012
Clamping Mode Suspended
Nut Property Class ≤12.9
Standard Accessories M16, M120, M27, M36
Optional Accessories M5 - M39 incl. fine threads: M5, M6, M7, M8, M10, M12, M14,M18, M22, M24, M30, M33, M39 and all fine pitch M5 - M39
Table 9. Minimum Required Specimen Lengths for Bolt Testing
Specification M4 M5 M6 M7 M8 M9 M10 M12 M14 M16
Specimen Length (mm) 9 10 11 19 20 21 22 42 49 51
Table 10. Minimum Required Specimen Lengths for Bolt Testing
Specification M18 M20 M22 M24 M27 M30 M33 M36 M39
Specimen Length (mm) 103 110 112 114 117 130 133 136 139

Load Test Configuration Illustrations

Table 11. Minimum Required Specimen Lengths for Bolt Testing
NextGen Bolt and nut tensile grip - NGB605A - Size 2 NextGen Bolt and nut tensile grip - NGB605A - Size 4 NextGen Bolt and nut tensile grip - NGB605A - Size 5
Fig. 1 - Wedge Load Fig. 2 - Bolt Tension Fig. 3 - Stud Tension
  • Fig.1 - Wedge Load: Applies a shear force through angular alignment to evaluate bolt strength under inclined stress.
  • Fig.2 - Bolt Tension: Applies direct axial tension through standard bolt grip interface.
  • Fig.3 - Stud Tension: Applies axial force to threaded studs using dual-threaded support blocks.

From here the fixtures leave fasteners behind. This one shears rock at 2000 kN.

Model NGA206B

Rock Shear Fixture

The NGA206B Rock Shear Fixture is a high-capacity splitting system designed specifically for shear strength testing of rock specimens. With a rated capacity of ≤ 2000 kN, it supports both cylindrical and cubic sample formats, for versatility across geological testing laboratories. The fixture conforms to GB/T 23561.11 standards and is built for use under ambient temperature conditions. Its dual-grip system (flange on top and positioning pin on bottom) ensures stability and accuracy throughout each test cycle.

NextGen Rock shear fixture - NGA206B - SizeNextGen Rock shear fixture - NGA206B
Table 12. NGA206B Rock Shear Fixture
Parameter Specification
Application Shear test for rocks
Maximum Force ≤2000 kN
Weight Upper Grip: 57 lbs (26 kg)
Lower Grip: 62 lbs (28 kg)
Connection Upper: Flange
Positioning pin
Working Temperature Ambient
Standard GB/T 23561.11
Height (A / B) 8.3″ (210 mm) (Upper and Lower)
Width (C / D) Upper: 12.2″ (310 mm)
Lower: 13.8″ (350 mm)
Minimum Test Space 17.7″ (450 mm)
Specimen Size Φ50 × 50 mm
50 × 50 × 50 mm

Three bending and flexure fixtures close the page, all at 2000 kN. The first is the three-point bending fixture, and its optional mandrels follow in a table of their own.

Model NGA206A

Bending Fixture

The NGA206A Bending Fixture is built for performing high-force bending tests on metal, ceramic, and composite materials. Engineered for a capacity of up to 2000 kN, it complies with key standards such as GB/T 232, GB1499.1, and GB1499.2. The system uses a fixed block on the upper side and a positioning pin on the lower side, for a secure and stable setup during testing. The fixture includes a heavy-duty lower support platform with multiple mandrel size options, making it adaptable for various test configurations.

NextGen Bending fixture - NGA206A for hydraulic machines
  • Application: Bending tests for metals, ceramics, and composites.
  • Maximum Capacity: ≤2000 kN load.
  • Weight:
    • Lower Grip: 190 lbs (86 kg)
  • Connection:
    • Upper Grip: Fixing block
    • Lower Grip: Positioning pin
  • Working Temperature: Ambient.
  • Standard Compliance: GB/T 232, GB1499.1, GB1499.2.
    NextGen Bending fixture - NGA206A - SizeNGA206A Bending Fixture
  • Grip Dimensions:
    • Lower Grip Height (B): 8.9″ (225 mm)
    • Lower Grip Width (C): 33.3″ (846 mm)
  • Minimum Test Space: 18.9″ (480 mm)
  • Included Mandrel Diameters: Φ32, Φ60, Φ88, Φ160
  • Optional Mandrels: Full list below
Table 13. NGA206A Bending Fixture
Parameter Specification
Application Bending test for metal, composite, ceramic, etc.
Maximum Force ≤2000 kN
Lower Grip Weight 190 lbs (86 kg)
Connection Upper: Fixing block
Lower: Positioning pin
Working Temperature Ambient
Standard GB/T 232, GB1499.1, GB1499.2
Lower Grip Height (B) 8.9″ (225 mm)
Lower Grip Width (C) 33.3″ (846 mm)
Minimum Test Space 18.9″ (480 mm)
Mandrel Diameter (included) Φ32, Φ60, Φ88, Φ160
Table 14. Optional Mandrels
Φ1 Φ2 Φ3 Φ4 Φ5 Φ6 Φ6.5 Φ8 Φ9 Φ10
Φ12 Φ13.5 Φ14 Φ15 Φ16 Φ16.5 Φ18 Φ19.5 Φ20 Φ21
Φ22 Φ22.5 Φ24 Φ25 Φ25.5 Φ27 Φ28 Φ28.5 Φ30 Φ31.5
Φ33 Φ34.5 Φ36 Φ38 Φ40 Φ42 Φ44 Φ46 Φ48 Φ50
Φ54 Φ56 Φ64 Φ66 Φ70 Φ72 Φ75 Φ80 Φ84 Φ90
Φ92 Φ95 Φ98 Φ100 Φ108 Φ110 Φ112 Φ120 Φ125 Φ130
Φ132 Φ135 Φ140 Φ144 Φ150 Φ154 Φ155 Φ160 Φ165 Φ170
Φ175 Φ180 Φ192 Φ196 Φ200 Φ210 Φ216 Φ224 Φ240 Φ242
Φ250 Φ252 Φ256 Φ280            

The flexure fixture takes the same load on roller supports rather than a mandrel.

Model NGA206B

Flexure Fixture

The NGA206B Flexure Fixture is built for high-capacity flexure testing of metallic, ceramic, and composite specimens. With a rated capacity of ≤2000 kN, this fixture provides reliable three-point or four-point bending evaluations using roller supports. The system is compliant with standards such as GB/T2542, GB/T4111, and JC/T 239, and features a lightweight lower grip and precision mandrel and roller components for adaptable testing.

NextGen Flexure fixture - NGA206B
Table 15. NGA206B Flexure Fixture
Parameter Specification
Application Flexure test for metal, composite, ceramic, etc.
Maximum Force ≤ 2000 kN
Lower Grip Weight 51 lbs (23 kg)
Connection Upper: Fixing block and screw
Lower: Positioning pin
Working Temperature Ambient
Standard GB/T2542, GB/T4111, JC/T 239
Lower Grip Height (B) 5.1″ (130 mm)
Lower Grip Width (C) 22.6″ (574 mm)
Minimum Test Space 11″ (280 mm)
Roller 1 (Φ × Length) Φ1.4 × 8.3″ (35 × 210 mm)
Roller 2 (Φ × Length) Φ1.2 × 6.3″ (30 × 160 mm)
Mandrel Diameter (included) Φ32, Φ60, Φ88, Φ160
NextGen Flexure fixture - NGA206B - SizeDimensions B and C used in Table 15.

And the last spreads the load over four points, so the middle of the specimen carries a constant moment - the arrangement concrete and composite standards ask for.

Model NGB206A

4-Point Flexure Fixture

The NGB206A 4-Point Flexure Fixture is engineered for precise flexural testing of composite materials, concrete, and construction components. Designed to handle forces up to 2000 kN, this fixture complies with GB/T 50081 and offers fully adjustable lower and upper spans for flexible specimen sizing. It supports large concrete specimens and is optionally equipped with a digital indicator and elasticity modulus measurement device, making it suitable for both R&D and quality control applications.

NextGen 4-point flexure fixture - NGB206A for hydraulic machines
Table 16. NGB206A 4-Point Flexure Fixture
Parameter Specification
Application Flexure test for composite, concrete, construction material
Maximum Force ≤ 2000 kN
Upper Grip Weight 26 lbs (12 kg)
Lower Grip Weight 44 lbs (20 kg)
Connection Upper: Fixing block and screw
Lower: Positioning pin
Working Temperature Ambient
Standard GB/T 50081
Upper Grip Height (A) 6.2″ (157 mm)
Lower Grip Height (B) 5″ (127 mm)
Lower Grip Width (C) 22.6″ (574 mm)
Lower Span (adjustable) 60 - 480 mm
Upper Span (adjustable) 60 - 180 mm
Minimum Test Space 17.7″ (450 mm)
Concrete Specimen Sizes 5.9 × 5.9 × 23.6″ (150×150×600 mm)
5.9 × 5.9 × 21.7″ (150×150×550 mm)
3.9 × 3.9 × 15.7″ (100×100×400 mm)
Optional Add-ons Digital indicator & elasticity modulus device
NextGen 4-point flexure fixture - NGB206A - SizeDimensions A, B and C used in Table 16.

NextGen’s grips and fixtures for hydraulic universal testing machines are built to perform under extreme conditions while maintaining full compliance with leading international standards. These high-load solutions empower manufacturers, laboratories, and research institutions to conduct critical mechanical property evaluations with precision and confidence.

Whether you're upgrading existing systems or setting up a new testing lab, investing in advanced hydraulic fixturing from NextGen ensures long-term accuracy, reliability, and global testing compliance. Reach out to NextGen Material Testing Inc. today to enhance your testing capabilities.

For Laboratories

Need Additional Quality Control Equipment to Build Your Laboratory?

Servo-hydraulic universal testing is only one part of a complete quality control laboratory. NextGen can help you equip your entire lab with impact testers, notching and broaching systems, cooling chambers, tensile testers, hardness testers, specimen preparation equipment, and other supporting solutions, all coordinated as one complete project.

  • One partner to equip your complete laboratory
  • Installation, training, calibration
  • Support for the life of the equipment

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GenMark 500 – Automatic Gauge Length Marking Machine

GenMark 500 – Automatic Gauge Length Marking Machine

The GenMark 500 is a full-automatic gauge length marking machine for metal bar, rebar and wire rod, applying the reference marks used to determine elongation after fracture. A servo-driven lead screw sets 5 mm or 10 mm spacing and a pneumatic tungsten steel needle marks specimens up to 500 mm gauge length, supporting ISO 6892-1 and ASTM E8/E8M workflows. Adjustable marking force, quick needle changes, and fixtures for both round and flat samples keep specimen preparation consistent across operators and shifts.

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