Top Digital Mortar Mixers for High-Quality Testing

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24 February 2017 | ,
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The construction industry is expanding rapidly, with astonishing numbers of buildings being constructed daily worldwide. However, every serious construction project starts with a solid foundation. To guarantee the reliability of a structure, the foundation must be of high-quality, durable materials. This requires producing and testing materials according to specific standards while using advanced equipment.

Throughout this blog, we will discuss the top digital mortar mixers from NextGen Material Testing. Our products are designed for precise and efficient cement testing. Let’s dive in.

The Importance of Digital Mortar Mixers in Cement Testing

Everyone involved in construction and material testing should have a comprehensive understanding of the role of digital mortar mixers and their applications. These advanced tools make sure that the cement used in different projects meets the highest quality standards. Digital mortar mixers provide precise and consistent mixing – a requirement for producing reliable test results and ensuring building structural integrity.

Digital mortar mixers are widely used within many industries due to their ability to deliver a high level of accuracy and precision in test results. Such mixers are commonly used in the following sectors:

  1. Construction Industry: Assures the quality and consistency of cement used in building projects, reducing structural failure risk.

  2. Civil Engineering: Conducts precise cement testing for infrastructure projects.

  3. Material Testing Laboratories: Conduct detailed analyses to certify cement batches’ quality before use in projects.

  4. Educational and Research Institutions: Uses these mixers for academic research and training purposes.

  5. Cement and Concrete Manufacturing: Regularly tests cement to maintain high product quality standards.

The advanced features of digital mortar mixers, such as programmable mixing cycles, automatic sand dispensers, and high-precision digital controls, make the process of testing more efficient and accurate than ever before. It allows for detailed insights into cement properties, including workability, fineness, and compressive strength. All of these are crucial to understanding how cement performs in different environments.

The precise measurements obtained from digital mortar mixers provide valuable insights into cement material properties. These insights help in optimizing mix designs, improving material formulations, and guaranteeing compliance with industry standards. For example, understanding cement setting time and strength development can influence curing processes and construction timelines.

Explore NextGen’s Top Digital Mortar Mixers

NextGen Material Testing currently offer a variety of products, each designed for different operations in material testing. Here is a look at the three top-rated mortar mixers, which could be excellent options for you, depending on the needs that you have:

NG-DigiMix – Digital Mortar Mixer

NG-DigiMix - Digital Mortar MixerThe first product on our list is the NG-DigiMix Digital Mortar Mixer, one of the best equipment units for mixing cement mortars efficiently. This table-mounted mixer features planetary mixing action and an easily fitted and removable bowl and beater. Designed with operator safety in mind, the machine stops immediately if the front grill is opened, complying with CE requirements. It also has been certified to EN standards, featuring a stainless steel beater and bowl. A smooth and dedicated keyboard control and display enhance user interaction, offering options for both user-defined speeds and standard speeds, adjustable even during mixing. The mixer can be delivered quickly on request, with an optional sand open-type hopper available.

Key Features

  • Complete Set: Includes bowl and beater conforming to EN standards.

  • Variable Speed: Features continuously variable speed using VFD technology, with options for user-defined or standard speeds.

  • Adjustable Speeds: Blade/planetary speeds can be modified from 30/13 to 380/165 rpm, depending on mix consistency.

  • 3-Points Bowl Supporting System: Allows accurate adjustment of the space between the beater and bowl.

  • User-Friendly Interface: Digital mixer with functional alphanumeric display (2 x 16 characters) and keyboard.

  • Safety Features: Equipped with a micro-switch to prevent operation if the bowl is not in place and an emergency stop button.

  • CE Compliant: Meets all required CE safety standards.

Technical Specifications

  • Planetary Speeds: 62 and 125 rpm or user-defined.

  • Beater Speed: 140 and 285 rpm or user-defined.

  • Bowl Capacity: 5 liters.

  • Display: Alphanumeric display (2 x 16 characters).

  • Power: 370 W.

  • Overall Dimensions: 18.5″ x 21.25″ x 24.5″ / 465x540x620 mm (l x d x h).

  • Weight: Approximately 78 lbs. / 35 kg.

Standards

NG-AutoDigiMix – Automatic Programmable Mortar Mixer

NG-AutoDigiMix - Automatic Programmable Mortar MixerNext in our lineup is the NG-AutoDigiMix Automatic Programmable Mortar Mixer, designed for robust and efficient cement mixing. This table-mounted mixer offers planetary mixing action and includes an open-type sand hopper, EN beater, and stainless steel bowl. It features a dedicated keyboard control and display with user-defined and standard speeds. The mixer is programmed to conform to standards, allowing easy manual sand addition through the top-filling hopper.

Key Features

  • Open-Type Sand Hopper: Includes EN beater and stainless steel bowl.

  • Built-In Software: User-friendly interface with an alphanumeric display.

  • Standard Conformance: Guides the operator and allows manual sand addition.

  • Variable Speed: Continuously adjustable using VFD technology.

  • Bowl Mounting Device: A 3-point support system for precise adjustment.

  • Recall Capability: Saves prior mixing procedures or creates new ones.

  • Safety Features: Micro-switch and emergency stop button.

  • CE Compliant: Meets CE safety standards.

Technical Specifications

  • Planetary Speeds: 62 and 125 rpm or user-defined.

  • Beater Speed: 140 and 285 rpm or user-defined.

  • Bowl Capacity: 5 liters.

  • Display: Alphanumeric display (2 x 16 characters).

  • Power: 370 W.

  • Overall Dimensions: 18.5″ x 21.25″ x 24.5″ / 465x540x620 mm (l x d x h).

  • Weight: Approximately 78 lbs. / 35 kg.

Standards

NG-AutoDigiMix 2 – Fully Automatic Programmable Mortar Mixer

NG-AutoDigiMix 2 - Fully Automatic Programmable Mortar MixerThe NG-AutoDigiMix 2 is an advanced, fully automatic mortar mixer built for high-efficiency cement mixing. This mixer features advanced planetary mixing action and includes an open-type sand hopper, an EN beater, and a stainless steel bowl. It stops immediately when the front grill is opened. The mixer, as in previous products, comes with a user-friendly interface and alphanumeric display, offering both user-defined and standard speeds during mixing.

Key Features

  • Open-Type Sand Hopper: Facilitates easy sand addition.

  • Programmable Interface: User-friendly software with a functional alphanumeric display.

  • Conformance to Standards: Built-in procedures guide mixing.

  • Variable Speed Control: Continuously adjustable with VFD technology.

  • Customizable Mixing Speeds: Blade/planetary speeds from 30/13 to 380/165 rpm.

  • Precise Adjustment: A 3-point bowl support system.

  • Memory Function: Saves previous mixing procedures or creates new ones.

  • Enhanced Safety: Micro-switch and emergency stop button.

  • CE Compliant: Complies with CE safety standards.

Technical Specifications

  • Bowl: Easy and fast mounting or removal, Distance between beater and bowl 3±1 mm during the entire cycle, Material – Stainless steel, Capacity – 5 liters
  • Sand Dispenser: Electronically controlled
  • Mixing Cycles: 4 programmable cycles conforming to EN 196-1, EN 196-3, DIN 1164-5, DIN 1164-7, 1 operator-programmable cycle
  • Display: Alphanumeric display (4×20 characters)
  • Mixing Speeds: 140±5 r.p.m. and 285±10 r.p.m.
  • Acoustic Signals: Synchronized with test cycles
  • Safety Features: Microswitch to prevent operation when the bowl is removed, Transparent safety bowl cover
  • Dimensions: 24″ x 18″ x 24″ (600 x 450 x 600 mm)
  • Weight: Approx. 128 lbs (58 kg)

Standards

Comparing NextGen’s Digital Mortar Mixers

With three excellent digital mortar mixers in our lineup, it could be a bit confusing to figure out how they differ from one another. Let us examine the differences between these 3 mortar mixers and the advantages they each provide.

Digital Mortar Mixer – NG-DigiMix

Ideal For:

  • Construction Companies: Seeking reliable, efficient mixers for standard cement testing.

  • Material Testing Labs: Requiring precise and consistent results.

Example Use Case: A construction firm uses NG-DigiMix to verify that the cement for the construction of a residential project meets quality standards.

Automatic Programmable Mortar Mixer – NG-AutoDigiMix

Ideal For:

  • Research Institutions: Needing advanced features for customized testing protocols.

  • Large-Scale Projects: Where multiple, varied tests are required.

Example Use Case: A university’s civil engineering department uses the NG-AutoDigiMix for research into new cement formulations.

Fully Automatic Programmable Mortar Mixer – NG-AutoDigiMix 2

Ideal For:

  • High-Volume Testing Labs: Demanding high-efficiency and automation.

  • Advanced Research: Requiring programmable and precise mixing capabilities.

Example Use Case: A major infrastructure project uses NG-AutoDigiMix 2 to automate and streamline extensive cement testing.

Key Differences

  • Automation: The NG-AutoDigiMix 2 offers the highest automation level, followed by the NG-AutoDigiMix.

  • Usability: NG-DigiMix is the most straightforward, and ideal for general use.

  • Customizability: NG-AutoDigiMix and NG-AutoDigiMix 2 provide advanced programmability for specific research needs.

Selecting the Best Digital Mortar Mixer for Your Needs

Choosing the right digital mortar mixer can significantly impact cement testing performance. With NextGen’s lineup, each product offers unique features suited to different requirements in construction and material testing.

The NG-DigiMix is suitable for construction companies and material testing labs seeking reliable and efficient mixers for standard cement testing. It provides precise and consistent results, making it ideal for verifying cement quality in residential projects.

The NG-AutoDigiMix is designed for research institutions and large-scale projects requiring advanced features for customized testing protocols. It is an ideal tool for universities conducting research on new cement formulations, offering programmable and user-defined speeds.

The NG-AutoDigiMix 2 is the top choice for high-volume testing labs and advanced research applications. With full automation and programmable capabilities, it meets the demands of major infrastructure projects. In addition to simplifying extensive cement testing processes, it provides compliance with many international standards.

At NextGen, we are dedicated to helping you meet your testing needs. Explore our extensive range of testers on our website, request a quote online, or contact us directly for personalized assistance. Allow us to support you in achieving the highest standards of material testing by partnering with us.

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