Salt Spray Tester – GenSalt

The Salt Spray Tester - GenSalt includes an accumulator, sourced from VEMER in Italy, capable of tracking operational time up to 99999 hours. This extensive range allows for detailed and long-term monitoring of the tester’s usage, crucial for maintenance schedules and quality control over the equipment’s lifecycle. The accumulator's primary function is to log the total hours the tester has been operational, providing valuable data for verifying that the machine is performing within its expected parameters and identifying when it may require servicing or calibration.

Tracking such extensive usage helps laboratories manage their equipment more effectively, ensuring optimal performance and reliability. This feature is particularly helpful for maintaining corrosion test accuracy, as it helps make certain that the Salt Spray Tester remains in proper working condition, which is crucial for achieving consistent and reliable test results. This long-range accumulator is an invaluable tool for extending the tester's lifespan and maximizing its efficiency in rigorous testing environments.

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The Salt Spray Tester - GenSalt is equipped with a high-quality relay from OMRON, a renowned manufacturer based in Japan. This choice of relay is critical for the tester, as OMRON is recognized for producing reliable and durable electronic components that excel in precision and longevity. The relay functions as an essential switch within the tester's electrical system, controlling the activation and deactivation of key components such as heating elements and spray mechanisms.

OMRON relays are specifically designed to handle the demanding operational requirements of laboratory equipment like the Salt Spray Tester. They guarantee that the device operates smoothly under various test conditions, providing consistent and reliable performance necessary for accurate corrosion testing. The use of such a reputable brand enhances the tester's ability to maintain precise control over its environmental conditions, which is vital for simulating corrosive atmospheres needed to assess materials and coatings' durability effectively.

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The Salt Spray Tester - GenSalt is equipped with a durable rocker switch that includes a light indicator, enhancing the device's usability and functionality. This switch is designed to withstand significant pressure, capable of operating continuously up to 25,000 times. This level of durability makes sure that the switch can handle frequent on-off actions required in rigorous testing environments without failure.

The inclusion of a light indicator on the rocker switch provides visual feedback for operators, indicating whether the unit is active or in standby mode. This feature is particularly useful in environments where precision and safety are paramount, allowing for clear and immediate recognition of operational status. The switch's high durability and functional integration help maintain the efficiency and reliability of the Salt Spray Tester, assuring that it continues to perform optimally in demanding conditions.

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The Salt Spray Tester - GenSalt is designed with a built-in safety feature that automatically turns off the power when the water level becomes too low. This automatic shutdown helps prevent damage to the unit or safety hazards from operating without sufficient water. Concurrently, a safety warning light device activates, alerting the operator to the low water condition. This visual indication is extremely important for maintaining safe operating conditions, allowing personnel to promptly address the issue without risking damage to the equipment or compromising safety.

The integration of this automatic cutoff and warning system reflects the commitment to user safety and equipment reliability. It provides assurance that the tester can be operated with confidence, even in busy laboratory environments where constant monitoring might not be feasible. Such features are vital for maintaining the integrity of the testing process and ensuring that all operations are conducted within safe parameters.

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The Salt Spray Tester - GenSalt incorporates an advanced safety feature that automatically turns off the heater power when the temperature exceeds predefined limits. This preventative measure is necessary to avoid overheating, which could damage the unit or pose safety hazards. Meanwhile, a safety warning light activates to alert the operator to the high-temperature issue. This visual indicator is vital for verifying that any temperature anomaly is immediately recognized and addressed, maintaining safe and stable operating conditions.

This automatic shutdown mechanism coupled with the warning light enhances the reliability of the Salt Spray Tester by making sure that it operates within the safe temperature ranges essential for accurate and consistent corrosion testing. Such safety features protect both the equipment and the personnel operating it, allowing for peace of mind during extended testing procedures. This focus on safety is indicative of the tester's design, which prioritizes both performance and user safety.

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In the Salt Spray Tester - GenSalt, if the reagent (salt) level falls below the required minimum, the unit is equipped with a safety mechanism that activates a warning light and sounds an alarm. This feature is absolutely necessary for maintaining the integrity of the testing process, as the proper concentration of salt solution is required for accurate corrosion testing. The warning light alerts the operator that the salt level is insufficient, potentially compromising test results. Furthermore, the audible alarm ensures immediate attention to the issue, prompting the operator to refill the salt solution to the necessary level.

This safety feature not only helps prevent inaccurate test outcomes due to insufficient reagent levels but also makes sure that the equipment operates safely without risking damage that could occur if the machine continues to run without the required amount of salt solution. Such proactive measures are integral to maintaining the reliability and effectiveness of corrosion resistance testing, protecting both the quality of the results and the longevity of the tester itself.

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The Salt Spray Tester - GenSalt includes a valuable safety feature known as the leakage protection function. This function is designed to prevent personal injury and protect the instrument from damage due to electrical line leakage or short circuits. When a leakage or short circuit is detected, the leakage protection mechanism automatically shuts down the power supply to the tester. This immediate response is essential for mitigating any potential hazards, assuring that both the operator and the equipment are protected against electrical malfunctions.

The inclusion of this feature demonstrates the dedication to safety in the Salt Spray Tester - GenSalt design. It not only helps in preventing accidents that could result from electrical faults but also increases the reliability of the tester by protecting its internal components from electrical damage. Such proactive safety measures are integral to maintaining a safe working environment and prolonging the lifespan of the equipment, making it an ideal choice for conducting rigorous and extended corrosion tests.

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The Salt Spray Tester - GenSalt is equipped with both automatic and manual watering systems, increasing its functionality and safety during operation. These dual systems are designed to replenish water in both the pressure tank and the test chamber, making sure that the water levels are adequately maintained to prevent any issues related to water shortages or ultra-high temperatures, which could potentially damage the instruments.

The automatic watering system operates without manual intervention, providing convenience and consistency by maintaining optimal water levels at all times. This system is extremely important for long-duration tests where constant monitoring would be impractical. It is designed so that the tester can run uninterrupted while preventing the equipment from overheating due to low water levels.

On the other hand, the manual watering system allows for operator control, offering flexibility when adjustments are needed or when the automatic system needs to be supplemented or bypassed. This manual option provides assurance that the operator can directly manage water levels based on real-time observations and test requirements.

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The defogging system in the Salt Spray Tester - GenSalt assists in maintaining the integrity of both the test chamber and surrounding equipment. During the testing process and upon shutdown, this system actively removes salt spray from the test chamber. The main purpose of this defogging action is to prevent corrosive gases, inherent in salt spray environments, from escaping the chamber and causing potential damage to the tester itself and other sensitive precision instruments nearby.

By making certain that salt spray and corrosive gases are contained and then effectively removed, the defogging system helps to preserve the structural and functional integrity of the testing chamber. It also minimizes the risk of corrosion-related damage to other laboratory equipment, which could be severely affected by exposure to these harsh conditions. This feature not only increases the safety and cleanliness of the testing environment but also ensures that the Salt Spray Tester - GenSalt can operate continuously without compromising the accuracy of the corrosion tests or the longevity of the equipment involved.

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The GenSalt series, which includes the GenSalt-60, GenSalt-90, and GenSalt-120 models, specifies a laboratory temperature range of 35°C±1°C, with the capability to adjust from room temperature up to 60°C. This range of temperatures is required for maintaining a controlled environment suitable for accurate and consistent salt spray testing. The ability to keep the temperature within this narrow margin assures that the conditions under which corrosion tests are conducted remain constant, which is essential for reliable results.

The precision of temperature control allows these models to simulate different corrosive environments accurately, thereby aiding in assessing the corrosion resistance of materials and coatings effectively. This feature is highly valuable for industries that require rigorous quality control measures so that their products can withstand harsh conditions without degradation. The specified temperature ranges of GenSalt models highlight their versatility and adaptability to meet different testing standards and requirements.

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The GenSalt series, including the GenSalt-60, GenSalt-90, and GenSalt-120 models, maintains the saturated air cylinder temperature at 47°C±1°C. This temperature setting is key to maintaining the conditions within the air cylinder optimal for producing consistent and uniform salt spray during testing. The ability to control the temperature within such a narrow range, from room temperature up to 60°C, is essential for replicating different corrosive environments accurately.

This temperature control is a necessity for the reliability of salt spray tests conducted with these models. It helps to ensure that the saturated air, which aids in dispersing the salt solution within the chamber, has the right properties to maintain the test's integrity. By regulating the temperature of the saturated air cylinder so precisely, the GenSalt series improves corrosion resistance assessment accuracy, making these models suitable for rigorous industrial testing applications where consistent environmental conditions are necessary for valid results.

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The GenSalt series offers different interior dimensions to accommodate different testing needs, each customized to industry-specific size requirements. The GenSalt-60 features interior dimensions of 23.6 inches by 17.7 inches by 15.7 inches, or 60 cm by 45 cm by 40 cm, making it suitable for smaller sample sizes. The GenSalt-90 model provides a larger space with dimensions of 35.4 inches by 23.6 inches by 19.7 inches, or 90 cm by 60 cm by 50 cm, ideal for medium-sized samples. The largest, the GenSalt-120, offers even more extensive space at 42.25 inches by 39.4 inches by 19.7 inches, or 120 cm by 100 cm by 50 cm, designed for large samples or multiple small samples in a single test run.

With these dimensions, the GenSalt series can handle an array of testing protocols, allowing for precise control and accommodation of various test setups. The varied sizes ensure that regardless of the material or the scale of the test, there is a model that fits the requirements of nearly any salt spray test case, supporting accurate and reliable corrosion resistance testing.

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The GenSalt series, created to meet a range of testing requirements, offers different exterior dimensions for each of its models. The GenSalt-60 has dimensions of 42.1 inches by 23.6 inches by 46.5 inches or 107 cm by 60 cm by 118 cm. This size makes it compact enough for smaller lab spaces while still providing ample interior testing volume. Moving up in size, the GenSalt-90 measures 5.5 feet by 3.5 feet by 5.1 feet, or 140 cm by 90 cm by 130 cm, offering a larger footprint for medium to large-sized samples. The largest model, the GenSalt-120, stands at 7.5 feet by 4.3 feet by 5.5 feet, or 190 cm by 110 cm by 140 cm, accommodating larger samples or multiple test setups.

These dimensions allow that each model can be integrated into many laboratory settings, providing the necessary capacity for a range of salt spray testing scenarios. The size increments between models reflect their capability to handle progressively larger or more numerous samples, supporting comprehensive corrosion testing needs across industries.

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Different models in the GenSalt series are available in different weights, meeting different testing scales and laboratory requirements. The GenSalt-60 model weighs 150 pounds or approximately 68 kilograms, making it the lightest in the series and suitable for smaller or more confined laboratory spaces. The next model, the GenSalt-90, has a weight of 183 pounds or around 82 kilograms, offering a balance between size and maneuverability for medium-sized labs. The largest model, the GenSalt-120, weighs 214 pounds or about 97 kilograms, providing a sturdy and stable platform for extensive corrosion testing with large samples or multiple setups.

These weights reflect the robust construction of the GenSalt series, designed to provide stability and durability during extensive salt spray testing procedures. Each model's weight contributes to its overall performance and ease of installation in various testing environments, supporting its effectiveness in delivering reliable and consistent corrosion resistance assessments

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GenSalt series models are equipped with specific power requirements suited to their operational needs. The GenSalt-60 model offers flexibility with dual voltage options, supporting both 110V/60Hz and 220V/50Hz, making it adaptable for use in different regional power supply settings. This dual option increases the model’s ability to be used in different geographical locations. The GenSalt-90 and GenSalt-120 models operate on 220V/50Hz, 1 phase. This specification guarantees that they are compatible with the standard electrical systems commonly found in industrial environments, providing efficient power consumption while maintaining consistent performance during salt spray tests.

These power specifications make sure that each model can perform optimally within the electrical constraints of most laboratories and industrial settings, supporting their functionality in conducting reliable and effective corrosion tests. The choice of voltage and frequency is designed to match the testing environment's needs while ensuring safety and efficiency.

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Below are some example of specimens that our clients require testing with the Salt Spray System. They include zippers, clamps, tooling parts, belt buckles, and much more.

One of the unique values offer by our Salt Spray Chambers is that the the samples can be placed in a V-shaped groove as well as hung on a fiber bar to maximize exposure for the submerged specimen.

Absolutely. This is regular NaCl salt can be purchased virtually anywhere.

The unit comes standard with a 3 salt containers (NaCl). Each salt container will suffice to prepare 9500ml of water within the Salt Spray System.

The Salt Spray Chamber has a reservoir of nearly 10L.

The standard parts for the salt spray tester include the following:

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